• Title/Summary/Keyword: Shape Variables

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Shape Optimal Design to Minimize Stress Concentration in the Journal of the Heating Drum for a Hot-Rolling Press (열간압연 프레스용 가열드럼 저어널부의 응력집중 최소화를 위한 형상 최적설계)

  • Kim Won-Jin;Lee Boo-Youn
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.3 s.168
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    • pp.137-145
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    • 2005
  • The present research deals with structural analysis and optimal design of the heating drum of a hot-rolling press for medium density fiberboard. Stress concentration in the journal of the heating drum is analyzed by the submodel technique of the finite element method. The fatigue life under operating conditions is analyzed and evaluated by the stress-life theory. Shape optimal design problems, to minimize the maximum stress occurring in the journal, are formulated and shape parameters of the corner fillets of the journal are defined as the design variables. The problems are solved by the numerical optimization method and optimal shapes are found. The optimal designs are shown to be reliable in terms of the maximum stress and the fatigue life.

OPTIMAL SHAPE DESIGN OF ELECTROSTATIC DEVICES USING DESIGN SENSITIVITY ANALYSIS (설계민감도 해석을 이용한 정전소자의 형상최적화)

  • Koh, Chang-Seop;Jung, Hyun-Kyo;Hahn, Song-Yop
    • Proceedings of the KIEE Conference
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    • 1991.07a
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    • pp.93-96
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    • 1991
  • This paper describes a new algorithm based on design sensitivity analysis for optimal shape design of electrostatic devices. The design sensitivity, the variation of the object function with respect to the design variables, is derived by using implicit differentiation and direct boundary element methods. The proposed algorithm is applied to the optimal shape design of a concentric cable and the rod electrode enclosed by earthed case, It is shown, from the numerical results, that the algorithm is very usefull for the optimal shape design of the electrostatic devices.

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The Shape Optimization of MIL-S-46119 Ring Obturator Under the High Pressure (고압을 받는 MIL-S-46119 원형 밀폐링의 형상 최적화)

  • Chae, Je-Wook;Lee, Young-Shin;Park, Tae-Kyu
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.1
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    • pp.1-7
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    • 2003
  • The optimal design for the shape of MIL-S-46119 ring obturator under the high pressure using parameter stud:』 on the stress analysis considering effects of design variable is presented, and it is compared to experimental results. The trends of parametric study are in good agreement with the experimental results. The more thickness the higher stress. The more taper the higher stress. And maximum stress of circumferential surface is larger than maximum stress of forward surface. The design variable!; are such as thickness, taper, radius of shape of the obturator. In order to optimize the shape of obturation ring, the weight is maximized subject to maximum stress of the obturator within allowable stress. The design constraints are geometric elements of design variables.

Evaluation of Efficiency by Applying Different Optimization Method for Axial Compressor (최적화 방법에 따른 축류압축기의 효율평가)

  • Jang, Choon-Man;Abdus, Samad;Kim, Kwang-Yong
    • 유체기계공업학회:학술대회논문집
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    • 2006.08a
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    • pp.543-544
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    • 2006
  • Shape optimization of a transonic axial compressor rotor operating at the design flow condition has been performed using three-dimensional Navier-Stokes analysis and three different surrogate models: i.e.., Response Surface Method(RSM), Kriging Method, and Radial Basis Function(RBF). Three design variables of blade sweep, lean and skew are introduced to optimize the three-dimensional stacking line of the rotor blade. The object function of the shape optimization is selected as an adiabatic efficiency. Throughout the shape optimization of the rotor blade, the adiabatic efficiency is increased for the three different surrogate models. Detailed flow characteristics at the optimal blade shape obtained by different optimization method are drawn and discussed.

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Reverse Engineering of Apherical Lens Curvature (역공학을 이용한 비구면 렌즈의 설계 데이터 도출)

  • 김한섭;김명중;박규열;전종업;김의중
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.806-809
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    • 2003
  • In this paper, extracting design information from arbitrary aspherical lens shape in reverse engineering is introduced. Deformation terms and sphere data equation with various variables compose asphere equation. Aspherical lens shape is expressed with complicated polynomial expression that includes deformation terms and sphere data. Deformation term and vertex curvature have direct influence on a geometric shape and an optical characteristics of aspherical lens. Hence, extracting these information mean that design information could be derived and analyzed from shape data of arbitrary aspherical lens. Furthermore, sharing designer's experience and knowledge for aspherical lens design could be expected.

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Comparison of Theoretical model with Experiment in Bead Shape of Laser Welding (레이저 용접의 비드 형상에 대한 실험치와 이론 결과의 비교)

  • Kim, J.D.;Kim, J.D.
    • Journal of the Korean Society for Precision Engineering
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    • v.11 no.1
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    • pp.201-210
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    • 1994
  • A theoretical heat-flow model incorporating with a constant moving CO$_{2}$ laser beam has been analyzed to predict depth and the shape of bead section during last beam welding. The laser beam is exponentially attenuated with an abosrption coefficient in the material. The solution can be expressed in terms of normalized variables. The experimental data were generated by usint CW 2 CO$_{2}$ laser with multi beam mode and CW 3 kW CO$_{2}$laser with Gaussian mode. The specimens were made as bead-on-plate welds for SM 10C, STS 304, STS 316, STS 420 and pure Nickel. The maximum possible penetration depth and the shape of beas section for given sources of laser power, travel speed and beam spot size can be prdicted with this model in a given material.

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Configuration sensitivity analysis of mechanical dynamics

  • Bae, Daesung
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.10 no.1
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    • pp.112-119
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    • 2001
  • Design sensitivity is an important is an important device in improving a mechanical system design. A continuum design consists of the shape and orientation design. This research develops the shape and orientation design sensitivity method. The configura-tion design variables of multibody systems define the shape and orientation changes. The equations of motion are directly differentiated to obtain the governing equations for the design sensitivity. The governing equation of the design sensitivity is formulated as an over determined differential algebraic equation and treated as ordinary differential equations on mani-folds. The material derivative of a domain functional is performed to obtain the sensitivity due to shape and orientation changes. The configuration design sensitivities of a fly-ball governor system and a spatial four bar mechanism are obtained using the proposed method and are validated against those obtained from the finite difference method.

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Study of Shape Optimization for Automobile Lock-up Clutch Piston Design with B-spline Curve Fitting and Simplex Method (B-spline Curve Fitting 과 심플렉스법을 적용한 자동차 록업클러치 피스톤 형상최적설계에 관한 연구)

  • Kim, Choel;Hyun, Seok-Jeong;Son, Jong-Ho;Shin, Se-Hyun
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.1334-1339
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    • 2003
  • An efficient method is developed for the shape optimization of 2-D structures. The sequential linear programming is used for minimization problems. Selected set of master nodes are employed as design variables and assigned to move towards the normal direction. After adapting the nodes on the design boundary, the B-spline curves and mesh smoothing schemes are used to maintain the finite element in good quality. Finally, a numerical implementation of optimum design of an automobile torque converter piston subjected to pressure and centrifugal loads is presented. The results shows additional weight up to 13% may be saved after the shape optimization.

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Shape Optimization of Swept, Leaned, and Skewed Blades in a Transonic Axial Compressor for Enhancing Rotor Efficiency (효율 향상을 위한 축류 압축기 동익의 스윕, 린, 스큐각의 형상 최적화)

  • Jang, Choon-Man;Samad, Abdus;Kim, Kwang-Yong
    • 유체기계공업학회:학술대회논문집
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    • 2005.12a
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    • pp.525-532
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    • 2005
  • Shape optimization of a transonic axial compressor rotor operating at the design flow condition has been performed using response surface method and three-dimensional Navier-Stokes analysis. Three design variables of blade sweep. lean and skew are introduced to optimize the three-dimensional stacking line of the rotor blade. The object function of the shape optimization is selected as an adiabatic efficiency. Throughout the shape optimization of the rotor. the adiabatic efficiency is increased by reducing the tub comer and tip losses. Separation line due to the interference between a passage shock and surface boundary layer on the blade suction surface is moved downstream for the optimized blade compared to the reference one.

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Simulation of square-to-oval single pass rolling using a computationally effective finite and slab element method

  • 이상매;김낙수
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1991.04a
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    • pp.237-242
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    • 1991
  • Shape rolling has been studied experimentally by many researchers. As large numbers of process variables are involved and the material flow is difficult to analyze in shape rolling, the use of numerical techniques as an engineering tool becomes extremely attractive. The first numerical approach to the three-dimensional plastic deformation of rolling was to investigate side spread in flat rolling. Oh and Kobayashi conducted a pioneering study in this field by applying an extremum principle for rigid, perfectlyplastic materials combined with the numerical computation. Since then, several other researchers have used three-dimensional finite element method for analysing spread in rolling . In this investigation of shaperolling al the computer simulations of shape rolling were conducted using TASKS. To verify the predictive capabilities of TASKS the first example chosen was square-to-round shape rolling