• Title/Summary/Keyword: Shape Machining

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Parametric NURBS Curve Interpolators: A Review

  • Mohan, Sekar;Kweon, Sung-Hwan;Lee, Dong-Mok;Yang, Seung-Han
    • International Journal of Precision Engineering and Manufacturing
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    • v.9 no.2
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    • pp.84-92
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    • 2008
  • Free-form shapes which were once considered as an aesthetic feature are now an important functional requirement. CNC industries are looking for a compact solution for reproducing free-form shapes as conventional interpolation models are inadequate, The parametric curve interpolator developed in the last decade has clearly emerged as favorite among its contemporaries in recent years, At present intense research has been done on parametric curve interpolators and interesting developments are reported. Out of the various parametric representations for curves and surfaces, NURBS has been standardized and widely used in free-form shape design. This paper presents a review of various methods of parametric interpolation for NURBS and discusses the salient features, problems and solutions. Recent approaches on variable feedrate interpolation, parameter compensation are also reviewed and research trends are addressed finally.

A Study on the Process Optimization of Brush Deburring Grinding System (브러시 디버링 연삭 시스템 공정 최적화에 대한 연구)

  • Shin, Kwan-Soo
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.21 no.3
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    • pp.394-400
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    • 2012
  • Due to the increasing demand for carious methodologies, the quality improvement of products were introduced. A brush, the most frequently used type of grinding process, is one of the deburring. In order to produce consistent burr shape, various machining conditions have been combined and applied to disk grinding process. By tool dynamometer, acoustic emission sensor and acceleration sensor depend on changes in processing conditions(depth of engagement, cutting speed, workpiece position, workpiece orientation, cutting time) signals were obtained for brush deburring grinding system. Root mean square obtained by processing the signal processing conditions by analyzing the characteristics of deburring is to derive the optimum conditions.

Chip breaking characteristics using non-dimensional parameter in metal cutting (절삭 가공시 무차원 파라미터에 의한 칩 절단특성)

  • Choi, Won-Sik
    • Journal of the Korean Society of Industry Convergence
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    • v.2 no.2
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    • pp.181-186
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    • 1999
  • For an unmanned machining system, the control and disposal of chips is one of the most serious problems at present. In order to perform chip control, feed/land length($F_L$) was introduced, and using this parameter, the cutting performance and chip breaking characteristics of groove-type and the land -angle-type chip formers were assessed. The specific cutting energy consumed and the shape of broken chips with its breaking cycle time were evaluated to find out the ranges of $F_L$ value where efficient cutting and effective chip breaking could be achieved. The C type chip was found to be the most preferable from the view point of cutting efficiency.

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An Experimental Study on the Lapping of Titanium Alloy (티타늄합금의 래핑가공에 관한 실험적 연구)

  • Park, Ji-Ho;Kim, Won-Il
    • Journal of the Korean Society of Industry Convergence
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    • v.8 no.1
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    • pp.25-29
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    • 2005
  • Titanium specially has high specific strength, excellent mechanical properties as fatigue strength and fracture ductility, good corrosion resistance, and therefore are broadly applied to the various fields. It is required the developmennt for the skills of wire-cut electrical discharge machining(WEDM), but the WEDMed surface was found to be worst due to the attached components of wire. Therefore precision maching method like lapping is necessary for getting high quilty surface. Roughness of lapped surface, surface hardness to each process depth and improved method of surface shape were stuided experimentally, by changing of grain size of diamond lap material and lapping pressure with constant speed in lapping process.

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Analysis on the Precision Machining in End Milling Operation by Simulating Surface Generation (엔드밀 가공시 표면형성 예측을 통한 정밀가공에 관한 연구)

  • Lee, Sang-Kyu;Ko, Sung-Lim
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.4 s.97
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    • pp.229-236
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    • 1999
  • The surface, generated by end milling operation, is deteriorated by tool runout, vibration, tool wear and tool deflection, etc. Among them, the effect of tool deflection on surface accuracy is analyzed. Surface generation model for the prediction of the topography of machined srufaces has been developed based on cutting mechanism and cutting tool geometry. This model accounts for not only the ideal geometrical surface, but also the deflection of tool due to cutting force. For the more accurate prediction of cutting force, flexible end mill model is used to simulate cutting process. Computer simulation has shown the feasibility of the surface generation system. Using developed simulation system, the relations between the shape of end mill and cutting conditions are analyzed.

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TREPAN SHAPE MODIFICATION OF MOTOR BEARING (모터 베어링의 트레판 형상 수정에 관한 연구)

  • 이경원;반재삼;강형선;조규종
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.10a
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    • pp.950-953
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    • 2002
  • Trepan prevents wear of an inside part of a bearing when the initial shaft rotates. It continuously contacts with the eccentric part of the shaft in rotation and is loaded repeatedly. Therefore, even if an early crack of a trepan part is small, a crack progresses by a repeated load. If a crack progresses, very small chips come out. This is pill in the rotor and prevents rotation of the compressor. There can be leaks in a microgroove and extreme wear can occur due to lack of oil on the surface contact pan. Therefore, this study was carried out to compare and investigate trepan strength and deflection characteristics between trepan locations and dimension changes using a finite element method and search a motor bearing for a model with bigger stiffness of a trepan part and the same deflection. And then. five different types of the oil groove model were chosen to prevent small crack and considered also machining ability and the analysis was carried out on oil feeding flow.

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Cutting Characteristics of Ball-end Mill with Different Helix Angle (볼 엔드밀 헬릭스 각에 따른 절삭 특성)

  • Cho, Chul Yong;Ryu, Shi Hyoung
    • Journal of the Korean Society for Precision Engineering
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    • v.31 no.5
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    • pp.395-401
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    • 2014
  • Development of five axis tool grinding machine and CAD/CAM systems increase tool design flexibility. In this research, investigated are cutting characteristics of ball-end mill with different helix angle. Special WC ball-end mills with $0^{\circ}$, $10^{\circ}$, $20^{\circ}$, $30^{\circ}$ helix angles are designed and used in various cutting tests. Machining performance according to helix angle variation is evaluated from cutting forces, surface roughness, tool wear, produced chip shape, and vibration characteristics. The ball-end mill with $10^{\circ}$ helix angle shows the best cutting performance due to appropriate chip load distribution and smooth chip flow. This research can be used for cutting edge geometry optimization and novel design of ball-end mill.

Preform Design in forging of Spline of Side Gear by the FEM (강소성 유한요소법의 역추적기법을 활용한 차동사이드기어의 스플라인 성형에 관한 연구)

  • 김상현;강범수;이정환
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1994.03a
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    • pp.129-136
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    • 1994
  • Differential side bevel gears have been produced by machining process, but recently cold forging process for the bevel gear is under development in domestic industry. This study presents the possibility to form not only bevel gear but also spline gear at the same time using the experiment and numerical analysis. The preform shape is designed to form both bevel gear and spline gear simultaneously by the backward tracing scheme of the rigid-plastic finite element method(FEM). The experimental results confirm that the numerically-designed preform is satisfactory to form both bevel gear and spline gear. It is noted that the backward tracing scheme is helpful in designing preforms.

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Effect of Relative Density on the Tensile Properties of Powder Injection Molded PH 17-4 Stainless Steel (분말사출성형된 17-4 PH STS 소결체의 밀도에 따른 인장 특성)

  • 성환진;하태권;안상호;장영원
    • Journal of Powder Materials
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    • v.9 no.4
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    • pp.211-217
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    • 2002
  • It is well known that the powder injection molding(PIM) process can overcome the shape limitations of traditional powder compaction, the costs of machining, the productivity limits of isostatic pressing and slip casting, and the defect and tolerance limitations of conventional casting. Increasing demands from industry for not only the dimensional accuracy nut mechanical strength in PIMed parts have had much effort focused on the investigation of mechanical properties of mechanical strength in PIMed parts have had much effort focused on the investigation of mechanical properties of sintered parts formed with high-strength metallic powders. The 17_4 PH $10\mu{m}$ were injection-molded into flat tensile specimens. Sintering of the compacts was carried out at the various temperatures ranging from 900 to $1350^{\circ}C$. Sintering behavior of the compacts and tensile properties of sintered specimens were investigated.

A Study on the Characteristic of the Hydrostatic Bearing in the Hydraulic Cylinder (유압실린더내 정압베어링의 특성에 관한 연구)

  • Kang, Hyung-Sun
    • Journal of Advanced Marine Engineering and Technology
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    • v.32 no.4
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    • pp.522-527
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    • 2008
  • On designing of hydrostatic bearing, load, quantity of oil, stiffness and friction load are considered as basic characteristics. For the analysis of these basic characteristics, pressure distribution by oil film is obtained. Speed of piston, clearance, leakage of oil, eccentricity, shape and roughness of bearing affect the results which are the analysis of basic characteristics of load, quantity of oil, stiffness and friction load. The relationship among those factors are required for optimum designing of hydrostatic bearing for machining tool. Reynold's Equation is calculated through finite element method. Load, leakage of quantity and pressure distribution as variation of length, land length ratio, eccentricity and axial velocity of bearing are investigated. Then optimum design variables are obtained.