• Title/Summary/Keyword: Shape Deformation

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Controlling the Depth of Microchannels Formed during Rolling-based Surface Texturing

  • Bui, Quang-Thanh;Ro, Seung-Kook;Park, Jong-Kweon
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.25 no.6
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    • pp.410-420
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    • 2016
  • The geometric dimension and shape of microchannels that are formed during surface texturing are widely studied for applications in flow control, and drag and friction reduction. In this research, a new method for controlling the deformation of U channels during micro-rolling-based surface texturing was developed. Since the width of the U channels is almost constant, controlling the depth is essential. A calibration procedure of initial rolling gap, and proportional-integral PI controllers and a linear interpolation have been applied simultaneously to control the depth. The PI controllers drive the position of the pre-U grooved roll as well as the rolling gap. The relationship between the channel depth and rolling gap is linearized to create a feedback signal in the depth control system. The depth of micro channels is studied on A2021 aluminum lamina surfaces. Overall, the experimental results demonstrated the feasibility of the method for controlling the depth of microchannels.

Structural Optimization of the Lower Parts in a Humanoid Considering Dynamic Characteristics (동적 특성을 고려한 휴머노이드 하체 부품의 구조최적설계)

  • Hong, Eul-Pyo;Lee, Il-Kwon;You, Bum-Jae;Kim, Chang-Hwan;Park, Gyung-Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.32 no.10
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    • pp.882-889
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    • 2008
  • A humanoid is a robot with its overall appearance based on that of the human body. When the humanoid moves or walks, dynamic forces act on the body structure. Although the humanoid keeps the balance by using a precise control, the dynamic forces generate unexpected deformation or vibration and cause difficulties on the control. Generally, the structure of the humanoid is designed by the designer's experience and intuition. Then the structure can be excessively heavy or fragile. A humanoid design scenario for a systematic design is proposed to reduce the weight of the structure while sufficient strength is kept. Lower parts of the humanoid are selected to apply the proposed design scenario. Multi-body dynamics is employed to calculate the external dynamic forces on the parts and structural optimization is carried out to design the lower parts. Because structural optimization using dynamic forces directly is fairly difficult, linear dynamic response structural optimization using equivalent static loads is utilized. Topology and shape optimizations are adopted for two steps of initial and detailed designs, respectively. Various commercial software systems are used for analysis and optimization. Improved designs are obtained and the design results are discussed.

Effects of Geometrical Shape on the Free Vibration of Laminated Composite Conical Shells (복합적층 원뿔형 쉘의 자유진동에 관한 기하학적 형상의 영향)

  • Son, Byung Jik;Ji, Hyo Seon;Chang, Suk Yun
    • Journal of Korean Society of Steel Construction
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    • v.14 no.4
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    • pp.519-527
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    • 2002
  • Shell structures have become critical in the design of pressure vessels, submarine hulls, ship hulls, airplane structures, concrete roofs, containers for liquids, and many other structures. This study presented the feature of the free vibration of anisotropic laminated conical shells according to transverse shear deformation effects. Composite materials are composed of two or more different materials in order to produce desirable properties for structural strength. Since their behavior is very complex, it is almost impossible to solve the analytical solutions. This effects of subtended and vertex angles and other geometric parameters on vibration were investigated in a comprehensive parametric study. Selected vibration mode shapes were illustrated, to enable the physical understanding of vibration of laminated composite conical shells.

Prediction of Microstructural Changes during Cryogenic Rolling of Al alloys using an Eulerian Analysis (알루미늄 합금 극저온 압연의 오일러리안 해석에서 미세조직 변화 예측)

  • Yoon S. H.;Nam W. J.;Park K. T.;Lee Y. S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.10a
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    • pp.381-383
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    • 2005
  • This paper is concerned with the prediction of micro structural changes of Al alloys during cryogenic rolling using an Eulerian finite element analysis. The main objective of cryogenic rolling is to obtain ultra-fine grains by severe plastic deformation at the extremely low temperature. Thereby, this simulation focuses on micro structural developments - the texture development and the changes in the size and shape of grains. The former one may be modeled using a crystal plasticity theory while the other can be predicted by a streamline technique. Applications to three pass rolling are given.

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Improvement of Joining Strength of Mechanical Joining Process of a Sheet Metal Pair (박판페어의 기계적 접합장치의 결합강도 개선에 관한 연구)

  • 윤희주;김태정;양동열;권순용;신철수
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2002.05a
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    • pp.29-32
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    • 2002
  • The mechanical joining process of a sheet metal pair has been developed in order to replace the resistance spot welding process in case that joining of mechanically unweldable materials and coated sheet metals with different thickness are needed. Form-joining or clinching, a kind of mechanical joining process, is defined as joining process of a sheet metal pair by geometric constraint imposed by plastic deformation of workpieces without any additive part. It has been reported that the joining strength by commercial form-joining apparatus is 50∼70 percent of that by resistance spot welding. Therefore, a two-step form-joining process with a secondary punch is proposed. The device is designed to improve the joining strength by increasing the geometric constraint of the deformed shape by combining a primary punch, a secondary punch and a female die. In order to verify the improved joining strength by the designed process, the tensile-shear strength, the peel-tension strength and the asymmetric peel-tension strength are compared with those by the TOX process and resistance spot welding.

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The Acoustic Vibration Properties for Chicken Eggs (계란의 음향진동 특성)

  • 최완규;조한근
    • Journal of Biosystems Engineering
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    • v.27 no.4
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    • pp.293-300
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    • 2002
  • Surface crack detection is an important aspect in the quality control process of egg markets. The acoustic vibration of an egg could be used as a critical factor in evaluating the eggshell quality. The mode shape indicates the egg vibration behavior at different locations with respect to the input impulse and provides important information for the optimum sensor location to obtain the desired acoustic measurements. Theoretical analysis and experimental measurements were conducted to determine the acoustic vibration modes in eggs. The resonant fiequencies of the first and second resonance mode of intact eggs were found to be distributed between 2kHz and 7kHz range. The measured mode shapes of an egg were similar to theoretical shapes of homogeneous, elastic spheres. An elliptical deformation at the equator ring of the egg was observed. The frequency peak of this mode was dominantly present in the frequency spectrum of an intact egg impacted at its sharp position. The mode shapes related to the first resonant frequency of an egg shelved that the optimum location for the measuring sensor was the 180 degrees position. A optimum location for the egg support was found to be the 90 degrees position having the smallest vibration magnitude.

Investigation of Girdle Wearing of Female College Students (여대생(女大生)의 거들 착용실태(着用實態) 분석(分析))

  • Park, Eun-Joo;Han, Eun-Gyeong
    • Journal of Fashion Business
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    • v.5 no.3
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    • pp.49-61
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    • 2001
  • In this study, girdle wearing was surveyed on the female college students in Seoul and Seoul satellite cities. Data were collected by convenient sampling method, and sample size was 252 subjects in 18 to 29 years. Questionnaire was composed of 5 parts: experience of girdle wearing, the preference of girdle type, degree of dissatisfaction/discomfort in wearing girdle, wear sensation evaluation of girdle fabrics, including demographic and anthropometric data. The results of surveys are as follows: Experience of girdle wearing (season of wearing girdle, main intention of wearing girdle, frequency of wearing, body part to want to be shaped by girdle) was examined. Especially body parts to be shaped by girdle were in order of abdomen > hip > thigh > waist-hip sideline. Therefore, it would be considered that female college students want to care about the shape of abdomen or hip. The long leg panty type was most preferred among the girdle types. The reason of preference of long leg panty type was cost > easiness of putting on-and-off > shaping many body parts at once. For dissatisfaction/discomfort in wearing the commercial girdles, it showed in order of poor ventilation at sweating > static electricity with outer garment > difficult breathing due to pressure > deformation after laundering.

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Behavior Analysis and Empirical Relation for a Flexible Disk with High Speed Rotation (고속회전 유연디스크의 거동해석과 경험식)

  • Lee, Ho-Ryul;Rhim, Yoon-Chul
    • Transactions of the Society of Information Storage Systems
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    • v.2 no.4
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    • pp.245-250
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    • 2006
  • Organizations such as broadcasting stations and libraries which deal with huge amount of information require high-capacity storage systems for archiving their materials and information. It is necessary and urgent for the storage people to develop a compact, high capacity, and low-cost data storage systems. Even though the Blue-ray technology is commercialized and now it is on the market, demand for the compact and low-cost system is still increasing. A flexible disk system has been introduced recently to satisfy above mentioned requirements. The system uses multiple of thin disks and is expected to achieve technical requirements. However, decreasing the disk thickness makes it difficult to read and write data because it decreases the disk rigidity so that the transverse vibration of the rotating disk increases easily due to both the interaction with surrounding air and the vibration characteristics of thin flexible disk itself. In this study, flat-type stabilizer is proposed to suppress the transverse vibration of a $95{\mu}m$-thick polycarbonate disk. Characteristics of disk vibration have been studied through the results of numerical analysis from the fluid mechanics point of view. Numerical simulation is verified through the experiment by measuring the gap between the rotating disk and the stationary flat stabilizer. The axial deflections of the disk are computed for various rotating speeds and reference gap sizes and then a method of regression is applied to those data. As a result, an empirical relation is proposed for the steady deformation shape of the rotating disk.

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A Study on the Characteristics of Bearing Capacity for Rammed Aggregate Pier in Sand (사질토지반에서 짧은 쇄석다짐말뚝의 배치형태에 따른 지지력특성에 관한 연구)

  • Chun, Byung-Sik;Kim, Young-Hun;Yoo, Woo-Hyun;Kim, Jong-Hwan
    • Proceedings of the Korean Geotechical Society Conference
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    • 2009.03a
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    • pp.195-198
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    • 2009
  • Rammed Aggregate Pier method is intermediate foundation of deep and shallow foundation, it has been built on world wide. But the investigation and research in domestic is not accomplished. In this paper, examined details of different spacing of piles, bearing capacities, respectively, conclude with recommendations on how RAP can be used in future needs. This documentation further provides comparisons of the laboratory test results which were obtained from differenciate the spacing of piles, namely installed rammed aggregate pier. Strain control test was conducted to determine the bearing capacities of the piers; 20mm, 30mm and 40mm diameter drilling equipment to drill holes were installed in sand at initial relative densities of 40%. By comparing different spacing of piles, in this experiment, piles are spaced structually span, form a ring shape, narrowing the distance of each other, to the center. the result shows that as diameter of pier is bigger in diameter, bearing capacity also dramatically increased due to raised stiffness. Also, the space between each piers narrowed, settlement rate of soil was decreased significantly. From the test results, as the space between each piles were getting closer, allows greater chances to have resistance to deformation, shows improved stability of structures.

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Design and Experimental Evaluations of Non-Uniform Precast Ultra High-Strength Concrete Beams (비정형 프리캐스트 초고강도 콘크리트 보의 설계 및 실험 평가)

  • Kim, Hoyeon;Cho, Chang-Geun;Kang, Joo-Won
    • Journal of Korean Association for Spatial Structures
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    • v.18 no.2
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    • pp.99-108
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    • 2018
  • This paper presents the design, analysis, and experimental evaluations of precast reinforced UHPC (ultra high-performance concrete) beams with a new design concept of non-uniform flexural members. With outstanding mechanical properties of UHPC which can develop the compressive strength up to 200MPa, the tensile strengths up to 8~20MPa and the tensile strain up to 1~5%, a non-uniform structural shape of UHPC flexural beams were optimally designed using three-dimensional finite element analysis. The experiments were carried out and compared with the design strength in order to verify the performance of them. Proposed non-uniform UHPC beams were evaluated by a series of three-point beam loading test as well as estimated by design bending and shear strength of members. The newly designed UHPC beams show excellent performances not only in transverse load capacities but also in deformation capacities.