• Title/Summary/Keyword: Shafts

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A Technique for Vibration Measurement and Roundness Assessment of Rotating-axis using Camera Image (카메라 영상을 이용한 회전축 진동 측정 및 진원도 평가 방법)

  • Son, Ki-Sung;Jeon, Hyeong-Seop;Park, Jin-Ho;Park, Jong Won
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.24 no.2
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    • pp.131-138
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    • 2014
  • Vibration measurement of rotating shafts by installing sensors such as accelerometers or displacement sensors is costly and dangerous in some cases. As an alternative method, vibration measurement using camera images has been researched because sensor installation is not needed and displacement of a rotating shaft can be directly evaluated. This paper also suggests the enhanced technique applicable to the measurement of vibration of a large-scale rotating shaft. The concurrent methods based on camera images use marks, which are hardly applicable to rotating shafts. The proposed method measures vibration without any marks by evaluating shape errors. The working principle of the method is described and verified by a series of experiments.

A Study on the Plain Grinding Characteristics of Carbon Fiber Epoxy Composite with the GC Grinding Wheel (GC 연삭숫돌을 이용한 탄소섬유 에폭시 복합재료의 평면 연삭특성에 관한 연구)

  • 한흥삼
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.9 no.4
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    • pp.34-47
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    • 2000
  • Since carbon fiber epoxy composite materials have excellent properties for structures due to their high specific strength, high specific modulus, high damping and low thermal expansion, the hollow shafts made of carbon fiber epoxy composites have been widely used for power transmission shafts for motor vehicles , spindles of machine tools, motor base, bearing mount for tool up and manufacturing. The molded composite machine elements are not usually accurate enough for mechanical machine elements, which require turning drilling , cutting and grinding. The experiment are surface grinding wheel GC60 to the carbon fiber epoxy composite specimen with respect to staking angle [0]nT , [45]nT, [90]nT on the CNC grinding machine. In this paper, the surface grinding characteristics of composite plate, which are surveyed experimentally and analytically with respect to the grinding force, surface roughness and wheel loading according to the variable depth of cut, wheel velocity and table feed rate are investigated.

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A Study on the CAE Analysis of Bed of Multi-Tasking Machine for Automotive Power Train Shafts (자동차 파워트레인 샤프트 가공용 8축 복합가공기 베드의 유한요소 해석에 관한 연구)

  • Cho, Jun-Hyun;Moon, Dong-Ju;Lee, Jong-Chan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.14 no.1
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    • pp.9-14
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    • 2015
  • To build a high precision machine tool and increase its productivity, structural analysis needs to be carried out for vibration and stiffness of the machine tools before any detailed design. Therefore, in this paper, static and dynamic analysis is carried out to evaluate 8-axis multi tasking machining beds for automotive power train shafts; then, selection of an appropriate device is made for application to bed design. The results of structural and modal analysis confirmed the structural characteristics of the 8-axis multi tasking machine for automotive power train shaft beds: and the second shape bed is the safest is considered secure.

Undrained Behavior of Model Drilled Shafts to Inclined Repeated Loadings (경사반복하중을 받는 모형현장타설말뚝의 비배수 거동)

  • 조남준;박정순;이장덕
    • Journal of the Korean Geotechnical Society
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    • v.17 no.3
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    • pp.77-82
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    • 2001
  • 반복하중을 받는 현장타설말뚝에 대한 두 가지의 주요 관심사항은: (a) 지지력의 변화 가능성 그리고 (b) 누적변형량에 의한 기초의 가능성 저하이다. 이러한 인자들에 대한 평가를 위하여, 모형점토지반에 설치된 24개의 모형현장타설말뚝에 대한 정적 및 동적경사재하시험(12개의 압축 및 12개의 인발)을 수행하였다. 경사반복압축재하시험에서는 반복하중에 의한 지지력의 변화가 무시할 정도였으며, 누적변형량은 송전철탑의 기능성에 영향을 줄수도 있을 것으로 사료된다. 그러나, 경사반복인발시험에서는 과도한 누적변형이 발생하게 되어 결과적으로 현장타설말뚝주변과 점토사이의 접촉면적이 감소하는 것으로 나타났다. 접촉면적의 감소 결과, 반복경사인발하중에 의해서 경사인발지지력의 현저한 감소가 일어난다는 사실을 알 수 있었다. 정적경사인발지지력의 50에서 70퍼센트에 해당되는 반복하중을 받는 대부분의 현장타설말뚝들은 인발되었다.

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Development of Shaft Straightening Machine with Springback Observer (스프링백 관측기를 이용한 축교정기 개발)

  • 안중용
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.5 no.3
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    • pp.22-30
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    • 1996
  • In order to compensate for out-of-straightness of shafts, an automatic straightening process composed of an automatic measuring module, an automatic control unit and operating softwares was developed with a hydraulic press. The out-of-sraightness of each shaft was measured automatically in the measuring stage. An optimal pressure point was determined to minimize TIR value of the shaft according to press count of 3-points bending process. In the geometric adaptive control procedure, punch stroke and springback of the shaft were predicted by an observer using on-line measured values of press force and deflection amount I each press count. An automatic straightening machine was realized with the measuring module, the GAC module, PLD, IBM-PC and the operating software on the hydraulic press. the validity of the proposed straightening process was confirmed through a series of experiments with cam shafts.

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Generation and Detection of Torsional Waves in a Rotating Shaft Using a Magnetostrictive Patch Array (자기변형 패치 배열을 이용한 회전축에서의 비틀림파 발생 및 감지)

  • Cho Seung-Hyun;Han Soon-Woo;Park Chan-Il;Kim Yoon-Young
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.3 s.246
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    • pp.342-348
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    • 2006
  • A new magnetostrictive patch array transducer for the generation and detection of torsional waves is developed fur the on-line health monitoring of rotating shafts. Even though the torsional wave is useful in nondestructive evaluation due to its non-dispersive property, a transducer generating torsional waves in rotating shafts has not been developed so far. In this research, a torsional wave transducer using the magnetostrictive effect is newly developed. By bonding an away of magnetostrictive rectangular patches on the outer surface of the shaft at an oblique angle of $45^{\circ}$ and encircling the array by a solenoid coil, we have successfully generated and measured torsional waves by the developed transducer. Several experiments were carried out to check the transducer performance.

A Study on the Calculation f Maximum Strain of Propeller Shaft Coating Materials (프로펠러축 피복재의 최대 스트레인 계산에 관한 연구)

  • 김윤해
    • Journal of Advanced Marine Engineering and Technology
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    • v.22 no.2
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    • pp.219-224
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    • 1998
  • Recently to achieve the anti-corrossive effect in propeller shafts the coating technique with suit-able coating materials is available instead of bronze-sleeved shafts. In this case the coating mate-rials in service must not be delaminated from the shaft and the crack must not be originated. Thus the various performance and security test for coating materials of propeller shaft must be carried out under the real conditions or more severe circumstance. The most important factors effecting on the funtion of coating materials in propeller shaft are the strain and the environment of sea water. In this paper therefore the maximum possible strain which can be occured in real propeller shaft was calculated based on IACA standard classification rule in order to give the proper level of strain to the test samples in performance test of propeller shaft coating materials.

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Optimum Design of Diameters of Marine Propulsion Shafting by Binary-Coded Genetic Algorithm and Modal Analysis Method (이진코딩 유전알고리즘과 모드해석법을 이용한 선박 추진축계의 직경 최적설계)

  • Choi, Myung-Soo;Moon, Deok-Hong;Seol, Jong-Ku
    • Journal of Power System Engineering
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    • v.7 no.3
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    • pp.29-34
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    • 2003
  • Genetic algorithm is a optimization technique based on the mechanics of natural selection and natural genetics. Global optimum solution can be obtained efficiently by operations of reproduction, crossover and mutation in genetic algorithm. The authors developed a computer program which can optimize marine propulsion shafting by using binary-coded genetic algorithm and modal analysis method. In order to confirm the effectiveness of the developed computer program, we apply the program to a optimum design problem which is to obtain optimum diameters of intermediate shaft and propeller shaft in marine propulsion shafting. Objective function is to minimize total mass of shafts and constraints are that torsional vibration stresses of shafts in marine propulsion shafting can not exceed the permissible torsional vibration stresses of the ship classification society. The computational results by the program were compared with those of conventional design technique.

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Comparative Study on Pore Closing in Open Die Forging by Conventional Forging Press and Radial Forging Machine (일반자유단조 프레스와 방사형 단조 프레스의 기공 압착에 관한 비교 연구)

  • Kim, S.H.;Lee, M.C.;Jang, S.M.;Eom, J.G.;Joun, M.S.
    • Transactions of Materials Processing
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    • v.19 no.7
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    • pp.399-404
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    • 2010
  • We propose an analysis model for simulating the detailed procedure of pore closing in open die forging of shafts. In the analysis model, an artificial symmetric plane is used, on which initial pores are located to be traced. The analysis model is employed to carry out three-dimensional simulation of pore closing in shaft free forging by both conventional free forging press and radial forging machine. With this result, two typical types of free forging equipment for manufacture of shafts are compared in detail. It has shown that the radial forging machine is much superior to the conventional open die forging press especially in pore closing under high hydrostatic pressure with sound strain.

Vibration Analysis of Driveline with Propeller Shaft Supported by Center Bearing when the Vehicle Starts (추진축이 센터베어링으로 지지된 차량 구동계의 출발시 진동해석)

  • 이창노;김효준
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2002.05a
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    • pp.1043-1048
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    • 2002
  • This paper considers the vibration problem of vehicle driveline which consists of two propeller shafts and the center bearing. The excessive vibration occurs at the center bearing when the vehicle starts to run. Using the kinematic constraints at the universal joint between two propeller shafts, we develop an one d.o.f model which describes the radial motion of the center bearing. We find out the vibration occurs at the specific vehicle speed corresponding to the natural frequency of the model. Comparing the simulation results with test results we also show that the vibration at low vehicle speed is caused primarily by the joint angle and secondarily by the mis-aligned yoke flange rather than by the unbalance.

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