• Title/Summary/Keyword: Shaft vibration

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An Effect on the Running Accuracy of the Perpendicularity Error in the Spindle System Supported with Externally-Pressurized Air Bearing (외부가압 공기 베어링 지지 스핀들 시스템에서 직각도 오차가 운전 정밀도에 미치는 영향)

  • 고정석;김경웅
    • Tribology and Lubricants
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    • v.15 no.3
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    • pp.257-264
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    • 1999
  • Recently as electronics and semi-conductor industry develop, ultra-precision machine tools that use air-spindle with externally pressurized air bearing appear in need of ultra-precision products which demand high precision property. Effects of air compressibility absorbs the vibration of shaft, this is called averaging effect, however, the higher running accuracy is demanded by degrees, the more important factor is machining errors that affect running accuracy of shaft. Actually, it would be very important in the view points of running accuracy to understand effects of machining errors on the running accuracy of the spindle system quantitatively to design and manufacture precision spindle system in the aspect that efficiency in manufacturing spindle system and performance in operation. So fu, there are some researches on the effects that machining error affect running accuracy. However, because these researches deal with one bearing of spindle system, these results aren't enough to explain how much machining errors affect running accuracy in the typical spindle system overall. In this study, we investigate the effects of the perpendicularity error of bearing and shaft on running accuracy of spindle system that consists of journal and thrust bearing theoretically, and suggest design guideline about shape tolerances.

Experiment on the Effective Helix Area to Determine the Bearing Capacity of Helical Steel Piles (나선형 강관파일의 날개 유효면적 산정을 위한 지지력 실험)

  • Lee, Min-Joo;Kim, Kyoung-Min;Rhim, Hong-Chul;Seo, Gum-Bae
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2010.05a
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    • pp.25-27
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    • 2010
  • Helical steel piles are being widely used in foundation for the buildings in urban areas because of their high compressive and tensile capacities. Helical steel piles have many advantages; ease installation, a vibration-free and low level of noise process, and so on. However, the most researches are about the capacity of helical steel piles under uplift condition. Therefore, this paper focuses on the capacity under compressive loading according to the soil condition. The bearing capacity of helical steel piles varies with the diameter of the helix and shaft and the bearing area of helical steel piles is not always identical with the sum of helix and shaft area due to the difference of each bearing mechanism. Therefore, the experiment with the parameters of the ratio of helix and shaft diameter and soil condition will be carried out to survey the effective helix area under a given soil condition for the bearing capacity of helical steel piles.

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Design of the Actuator of Shaft Sliding Type for an Optical Pick-up to Switch an Objective Lens (대물렌즈 전환식 축습동형 광학픽업용 엑츄에이터 설계)

  • Choi, Young-Suk
    • Journal of the Korean Institute of Telematics and Electronics T
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    • v.36T no.2
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    • pp.32-41
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    • 1999
  • The design method that the structure of double actuators of read-only or read-writable DVD optical pick-up of high density can be compact into the structure of one actuator, is proposed. The designed actuator has the structure of the shaft sliding type in which the moving part can be rotated about the shaft accord to a used optical disc and an objective lens can be switched, and is suspended with magnetic spring. In this actuator, Coulomb's friction is used as damping force and the moving part is designed by finite element method so that the second natural vibration mode can not occur within the servo band. The mock-up of the actuator designed in this paper is made, and its dynamic characteristics is measured and estimated.

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Characteristics of Flow Coefficients in an Engine Cylinder Head with a Quasi-steady Flow Condition by Continuous Variation of the Valve Lift (밸브 양정의 연속 변화에 의한 준정상 유동 조건에서의 엔진 실린더헤드 유량계수 특성)

  • Oh, Dae-San;Lee, Choong-Hoon
    • Journal of the Korean Society of Safety
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    • v.25 no.6
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    • pp.22-27
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    • 2010
  • Flow Coefficients of intake port in an engine cylinder head were measured by a newly designed flow rig. In measuring the flow coefficient with traditional method, the valve lift was manually varied by technician with adjusting a micrometer which is directly connected to the intake valve of the cylinder head. The cam shaft of the cylinder head is directly rotated by a step motor and the valve lift was automatically varied with cam shaft profile in the newly designed flow rig. The measurement of the flow coefficient was automated by rotating the cam shaft with the step motor. Automatic measurement of the flow coefficient could be safely measured by separating a technician from the noise and vibration of the traditional flow rig. Also, the automatic measurement of the flow coefficient reduce the measurement time and provide meaningful statistical data.

Analysis of Vibration Noise Spectrum in Motor-Driven Power Steering System (Motor-Driven Power Steering 시스템의 진동 소음 스펙트럼 분석)

  • Park, Han Young;Kim, Jin Young;Kang, Joonhee
    • Journal of Sensor Science and Technology
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    • v.27 no.2
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    • pp.126-131
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    • 2018
  • Unlike the hydraulic power steering (HPS) system, which operates by the high pressure of a fluid obtained from the engine power, the motor-driven power steering (MDPS) system uses an electric motor to steer the wheel without consuming engine power. To steer the wheel with an electric motor, a worm wheel and a worm gear rotating between the steering shaft and motor are required. Any imperfection during the construction of an MDPS system or in a composing part creates noise and vibration, which can be sensed by a driver. To solve the noise and vibration problems, each part must be designed to not resonate with other parts. In this work, we developed the measurement and analysis systems to obtain the noise and the vibration of an automobile MDPS system. A signal analyzer was equipped with a 96 kHz, 24-bit ADC and a 150 MHz digital signal processor. The predetermined threshold value of the vibration in the MDPS system was used to determine the pass/fail, and the results were displayed on the screen. Our system can be used in the fabrication line to swiftly determine any imperfections in the MDPS system construction.

Active Optimal Control Techniques for Suppressing Dynamic Load in Vibration (진동에서 생기는 동적 하중을 줄이기 위한 능동 최적 제어)

  • 김주형;김상섭
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.12 no.10
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    • pp.749-757
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    • 2002
  • Excessive vibration in flexible structures is a problem encountered in many different fields, causing fatigue of structural components. Passive techniques, though sometimes limited in their capabilities, have been used in the past to attenuate vibrations. Recently active techniques have been developed to enhance vibration control performance beyond that provided by their passive counterparts. Most often, the focus of active control methods has been to suppress structure displacements. In cases where vibration results in structure failures, displacement suppression may not be the best choice of control approaches (it can, in fact, increase dynamic loads which would be even more harmful to supports) . This paper presents two optimal control methods for attenuating steady state vibrations in flexible structures. One method minimizes shaft displacements while another minimizes dynamic reaction forces. The two methods are applied to a model of a typical flexible structure system and their results are compared. It is found that displacement minimization can increase loads, while load minimization decreases loads.

Experimental Identification of Abnormal Noise Source of a High Speed Polygon Mirror Scanner Motor Considering the Mechanical Contact (고속 폴리곤 미러 스캐너 모터의 기계적 접촉에 의한 이상 소음원의 실험적 규명)

  • Kim, Myung-Gyu;Lee, Chang-Jin;Jang, Gun-Hee;Lim, Don-Go
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2008.04a
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    • pp.863-868
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    • 2008
  • This paper investigates the abnormal noise of polygon mirror scanner motor due to the mechanical contact. In the high speed polygon mirror scanner motor the vibration of polygon mirror scanner motor is one of the main sources of abnormal noise, because structure-borne noise due to the vibration is bigger than aerodynamic noise, especially when the rotating part contacts the stationary parts. This research determines the main harmonics of structure-borne noise by using sound quality evaluation. It also develops an experimental set-up to measure the mechanical contact and vibration of polygon mirror scanner motor simultaneously. This paper also show that mechanical contact between rotating shaft and stationary sleeve is one of the dominant vibration sources of structure-borne noise which cause the abnormal noise of the high speed polygon mirror scanner motor by using the developed experimental set-up.

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A study on the calculation of Synthesized torsional vibration for the marine diesel engine shafting by the modal analysis method (모오드 해석법에 의한 박용디젤기관 추진축계의 합성 비틀림 진동계산에 관한 연구)

  • 이강복;전효중;남청도
    • Journal of Advanced Marine Engineering and Technology
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    • v.9 no.2
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    • pp.159-169
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    • 1985
  • The calculation of torsional vibration for marine diesel engine propulsion shafting is normally carried out by equalizing exciting energy to damping energy, or using the dynamic magnifier. But, with these methods, the vibration amplitudes are calculated only for resonance points and vibration amplitudes of other running speeds of engine are determined by the estimation. Recently, many energy-saving ships have been built and on these ships, two-stroke, supercharged, super-long stroke diesel engines which have a small number of cylinders are usually installed. In these cases, the first order critical-torsional vibrations of these engine shaftings appear ordinarily near the MCR speed and the stress amplitudes of their vibration skirts exceed the limit stress defined by the rules of classification society. To predict the above condition in the design stage, the synthesized vibration amplitudes of all orders which are summed up according to their phase angles must be calculated from the drawings of propulsion shaft systems. In this study, a theoretical method to fulfill the above calculation is derived and a computer program is developed according to the derived method. And a shafting system of two-stroke, super-long stroke diesel engine which was installed in a bulk carrier is analyzed with this method. The measured values of this engine shafting are compared with those of calculated results and they show a fairly good agreement.

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Optimization of Excitation Forces Produced by the Diesel Engine for Vibration Control in Ships (선박에서 진동제어를 위한 디젤엔진 기진력의 최적화)

  • 박정근;정의봉
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2003.11a
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    • pp.1018-1025
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    • 2003
  • The diesel engine is often a serious excitation source in ships. Both the varying cylinder gas forces and the reciprocating and rotating mass forces associated with the crank and the connecting rod mechanism produce ample possibilities for excitation of the engine structure itself, the shafting, the surrounding substructures as well as the hull girder. This paper presents a guide for optimization of excitation forces produced by the marine propulsion 2-stroke diesel engine. The computational program for predicting the excitation forces is developed and applied to 2-stroke in-line engines. The object function is defined as the work done by every cylinder excitation force which is related to the mode shape of the diesel engine system, especially in the torsional vibration of the shafting. As a practical application of the presented method, the crank angle of 7 cylinder 2-stroke engine is optimized to reduce torsional vibration stresses on the shafting. Compared with the regular firing angle, about 60% of the 4th order torsional vibratory stress on the propeller shaft can be reduced by optimizing the crank angle irregularly. The usefulness of the presented optimization method is confirmed by the measurements.

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Vibration Characteristics of High Pressure Multi-Stage Pump with Anti-Swirl Injection Balance Sleeve (역스월 유로 입력을 가지는 밸런스 슬리브를 적용한 고압 다단 펌프의 진동 특성)

  • 곽현덕;이용복;김창호;이봉주
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2002.05a
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    • pp.214-219
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    • 2002
  • As the tangential flow inside the clearance of tribe elements such as bearings and seals is increased as the shaft speed increases, the system stability will be decreased due to the increment of the instability parameter. To reduce the tangential flow inside the clearance of the balance sleeve, anti-swirl injection mechanism is applied. The balance sleeve is used in resisting the axial force induced by impeller in high pressure multi-stage pump. In this paper, total three cases are experimentally investigated; original balance steeve, anti-swirl injection balance steeve with 0 axial degree and anti-swirl injection balance sleeve with 30 axial degree. Experiments are focused in the comparison of vibration level and leakage flow rate. The results clearly shows that the anti-swirl injection balance sleeve with 0 axial degree improves the vibration characteristics. However, the anti-swirl injection balance sleeve with 30 degree aggravates the vibration characteristics. In the standpoint of leakage performance, both anti-swirl injection balance sleeves show the better result than the original balance sleeve.

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