• Title/Summary/Keyword: Shaft vibration

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An Experimental Study on the Acoustic Characteristics of a Reciprocal Compressor (냉장고용 왕복동식 압축기의 소음특성에 관한 실험적 연구)

  • 박철희;차용웅;홍성철;주재만;김영헌;박윤서
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 1997.10a
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    • pp.196-201
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    • 1997
  • In point of noise and vibration, it is easy to occur a noise and vibration, because the reciprocal compressor is composed of crank shaft, rod piston and etc. Therefore, it is important to understand the mechanism of reciprocal compressor. In this study, we measured the sound pressure level of compressor. There are two dominent frequencies. The first of one results from the suction part. In suction process, the suction valve flutteres, and it produces the noise of the first frequency. The other results from the structural vibration of the shell resonated by discharge pipe. Thus, to reduce the noise of compressor, it will be most efficiency to redesign muffler for the first frequency and discharge pipe for the second frequency.

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A Study on the Prediction of Teeth Deformation of the Automobile Transmission Part(Shaft/Gear) in Warm Shrink Fitting Process (온간압입공정에서 자동차 변속기 단품(축/기어) 치형 변화 예측에 관한 연구)

  • Kim, Ho-Yoon;Choi, Chang-Jin;Bae, Won-Byong;Kim, Chul
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.9 s.186
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    • pp.54-60
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    • 2006
  • Fitting process carried out in automobile transmission assembly line is classified into three classes; heat fitting, press fitting, and their combined fitting. Heat fitting is a method that heats gear to a suitable range under the tempering temperature and squeezes it toward the outer diameter of shaft. Its stress depends on the yield strength of gear. Press fitting is a method that generally squeezes gear toward that of shaft at room temperature by press. Another method heats warmly gear and safely squeezes it toward that of shaft. Warm shrink fitting process for automobile transmission part is now gradually increased, but the parts (shaft/gear) assembled by this process produced dimensional changes of gear profile in both radial and circumferential directions. So that it may cause noise and vibration between gears. In order to solve these problems, we need an analysis of warm shrink fitting process, in which design parameters are involved; contact pressure according to fitting interference between outer diameter of shaft and inner diameter of gear, fitting temperature, and profile tolerance of gear. In this study, an closed form equation to predict contact pressure and fitting load was proposed in order to develop optimization technique of warm shrink fitting process and verified its reliability through the experimental results measured in the field and FEM, that is, thermal-structural coupled field analysis. Actual loads measured in the field have a good agreement with the results obtained by theoretical and finite element analysis and also the expanded amounts of the gear profile in both radial and circumferential directions are within the limit tolerances used in the field.

Development of Optimization Technique of Warm Shrink Fitting Process for Automobile Transmission Part(Shaft/Gear) (자동차 변속기 단품(축/기어)용 온간압입공정 최적화 기법 개발)

  • Kim Ho-Yoon;Bae Won-Byong;Kim Chul
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.5 s.182
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    • pp.37-43
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    • 2006
  • Fitting process carried out in automobile transmission assembly line is classified into three classes; heat fitting, press fitting, and their combined fitting. Heat fitting is a method that heats gear to a suitable range under the tempering temperature and squeezes it toward the outer diameter of shaft. Its stress depends on the yield strength of gear. Press fitting is a method that generally squeezes gear toward that of shaft at room temperature by press. Another method heats warmly gear and safely squeezes it toward that of shaft. Warm shrink fitting process for automobile transmission part is now gradually increased, but the parts (shaft/gear) assembled by this process produced dimensional change in both outer diameter and profile of the gear. So that it may cause noise and vibration between gears. In order to solve these problems, we need an analysis of warm shrink fitting process, in which design parameters are involved; contact pressure according to fitting interference between outer diameter of shaft and inner diameter of gear, fitting temperature, and profile tolerance of gear. In this study, an closed form equation to predict contact pressure and fitting load was proposed in order to develop optimization technique of warm shrink fitting process and verified its reliability through the experimental results measured in the field and FEM, that is, thermal-structural coupled field analysis. Actual loads measured in the field have a good agreement with the results obtained by theoretical and finite element analysis and also the expanded amounts of the outer diameters of the gears have a good agreement with results.

Analysis of the Warm Shrink Fitting Process for Assembling the Part(Shaft and Output Gear) (단품(축/OUTPUT 기어)조립을 위한 온간압입공정 해석)

  • Kim, Tae-Jin;Kang, Hee-Jun;Kim, Chul;Chu, Suck-Jae;Kim, Ho-Yun
    • Journal of the Korean Society for Precision Engineering
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    • v.25 no.6
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    • pp.47-54
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    • 2008
  • Fitting process carried out in the automobile transmission assembly line is classified into three classes; heat fitting, press fitting, and their combined fitting. Heat fitting is a method that heats gear to a suitable range under the tempering temperature and squeezes it toward the outer diameter of shaft. Its stress depends on the yield strength of gear. Press fitting is a method that generally squeezes gear toward that of shaft at room temperature by a press. Another method heats warmly gear and safely squeezes it toward that of shaft. Warm shrink fitting process for the automobile transmission part is now gradually increased, but the parts (shaft/gear) assembled by this process produced dimensional changes in both the outer diameter and profile of the gear. So that it may cause noise and vibration between gears. In order to solve these problems, we need an analysis of warm shrink fitting process, in which design parameters are involved; contact pressure according to fitting interference between outer diameter of shaft and inner diameter of gear, fitting temperature, and profile tolerance of gear. In this study, an closed form equation to predict contact pressure and fitting load was proposed in order to develop an optimization technique of the warm shrink fitting process and verified its reliability through the experimental results measured in the field and FEM, that is, thermal-structural coupled field analysis. Actual loads measured in the field was in good agreements with the results obtained by the theoretical and finite element analysis.

Development of Vibration Absorption Device for the Transportation-Trailer System (III) - Leaf Spring Suspension Device - (수송 트레일러의 충격흡수장치 개발(III) -평판 스프링 현가장치-)

  • Hong, J.H.;Park, W.Y.
    • Journal of Biosystems Engineering
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    • v.33 no.4
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    • pp.224-229
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    • 2008
  • This study was aimed to minimize the impact force and vibration transmitted to the transporting materials from the trailer and wheel shaft by installing the leaf spring suspension device at the space between the wheel shaft and frame of power tiller trailer. The developed trailer equipped with leaf spring suspension device was compared to the existing trailer without suspension device, in order to identify the vibration absorption effect of the leaf spring. The results of this study could be summarized as follows; (1) The length and the maximum bending amount of the leaf spring were designed as 1,000 mm and 42 mm, respectively, considering the possible space for installing at below the trailer. When 4 leaf springs were installed on both wheel shafts, the allowable maximum load was identified as 9,418 N. (2) The average vibration accelerations for the frequency less than 20 Hz, where the severe transporting loss could be represented, were $0.017\;m/s^2$ and $0.133\;m/s^2$ for the developed and the existing trailer, respectively, showing the vibration absorption effect of about 87%. And the average vibration accelerations on the driver's seat for the frequency less than 20 Hz were $0.01\;m/s^2$ and $0.20\;m/s^2$ for the developed and the existing trailer, respectively, which showed the similar vibration absorption effect. (3) The change of the average vibration accelerations for the frequency from 20 Hz to 80 Hz showed the similar tendency with the result for the frequency less than 20 Hz, but the effect for developed trailer was reduced slightly. And the effect of vibration absorption for the above 80 Hz was reduced highly. However, by installing the leaf spring suspension device at the trailer, the low frequency below 40 Hz, which could affect on transporting loss severely, could be reduced highly. (4) The maximum vibration acceleration for the frequency less than 20 Hz were $0.027\;m/s^2$ and $1.267\;m/s^2$ for the developed and the existing trailer, respectively. And the change of maximum acceleration between 20 Hz and 120 Hz was showed similar tendency with the result for the frequency less than 20 Hz, but the width of change was reduced highly.

Transient Vibration Identification and Reduction of a Centrifugal Fan for a Wall-installed Air-conditioner (벽걸이에어컨의 원심홴에 대한 과도진동 규명 및 저감)

  • Kim, Minsung;Lim, Jonghyuk;Chung, Jintai
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.26 no.4
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    • pp.383-390
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    • 2016
  • In this paper, experiment and dynamics simulations were carried out to identify and reduce the out-of-plane vibration that occurs in a centrifugal fan of an air conditioner installed to a wall. In a wall-installed air conditioner, large space between a case and heat exchanger is often required for the fan to avoid the collision with the case and exchanger. This large space hinders the slim design of the air conditioner even if air conditioner market demands a slim air conditioner. In the present study, in order to determine the cause of the vibration in the centrifugal fan, the out-of-plane vibration and the physical properties were investigated, and the dynamic characteristics of the centrifugal fan were obtained by experiments. Based on these experiments, a dynamic simulation model was established to determine the cause of the out-of-plane vibration of the centrifugal fan. It was found that the main factor of out-of-plane vibration in the centrifugal fan is the axial misalignment between the centrifugal fan and the motor shaft.

A Study on Noise and Vibration Reduction of an NC Lathe Gear Box (NC 선반 기어박스의 소음.진동 저감에 관한 연구)

  • Choi, Young-Hyu;Park, Seon-Kyun;Bae, Byung-Tae;Jung, Taek-Soo;Kim, Chung-Soo
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2000.11a
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    • pp.94-99
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    • 2000
  • When operating NC lathe, gear box which is equipped with gear train and spindle sometimes generates loud noise and excessive vibrations. In order to identify their causes, In this study, torsional and lateral vibration characteristics including critical speeds of the gear train-spindle system are first analyzed by using torsional and lateral vibration models of the gear train and shafts. Natural frequencies and modes of the gear box structure are also analyzed by impulse hammer test. Furthermore, measured vibration and noise signals are analyzed and compared with theoretical analysis results. At last it is concluded that the cause of the excessive mise and vibration is the resonance between gear meshing frequency including its side bands, shaft bending and torsional vibration frequencies, and the natural frequencies of th gear box structure. Consequently the noise and vibration levels are greatly reduced by avoiding resonance between them through the redesign of the gear module.

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Vibration characteristics of power differential gear train for 2.5MW wind turbine (2.5MW 풍력발전기 동력분기식 기어트레인의 진동특성)

  • Kim, Jung Su;Park, No Gill;Lee, Hyoung Woo
    • Journal of Advanced Marine Engineering and Technology
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    • v.38 no.3
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    • pp.253-261
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    • 2014
  • In this paper, vibration analysis of power differential gear train for 2.5MW wind turbine system is analyzed. which system is composed of two planetary gear set, one helical gear set and main shaft that connected by flange. Planetary gear set, helical gear set, main shaft are modeled in MASTA program and housing, torque arm, carrier, flange components are modeling by finite element method. Each models are combined by component mode superposition. To analysis of natural vibration characteristic about 2.5MW wind turbine gear train was performed and check about critical speed with wind load, mass unbalance, angle misalignment excitation frequency.

A study on wind load characteristics of wind turbines (풍력발전기의 풍하중특성에 관한 연구)

  • Kim, Jung-Su;Park, Noh-Gill;Kim, Young-Duk;Kim, Su-Hyub
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2010.10a
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    • pp.124-129
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    • 2010
  • Wind load characteristics is investigated for vibration analysis of wind turbine gearbox. A normal wind model assumed, of which the wind velocity is increased according to the height from ground. A blast wind model is assumed, of which the maximum velocity is located at the center and the velocity profile is normally distributed. The periodical torque and bending moments transmitted to the main shaft of wind turbine are investigated. The average values and the harmonic terms of the transmitted moments are studied on the wind direction of range $-45^{\circ}{\sim}45^{\circ}$ and the bending moment characteristics are examined, which is regarded as the main source of the misalignment of gear train.

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