• Title/Summary/Keyword: Shaft torsional torque

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Torsional Rigidity of a Two-stage Cycloid Drive (이단 사이클로이드 드라이브의 비틀림 강성)

  • Kim, Kyoung-Hong;Lee, Chun-Se;Ahn, Hyeong-Joon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.33 no.11
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    • pp.1217-1224
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    • 2009
  • This paper presents a finite element (FE) analysis of the torsional rigidity of a two-stage cycloid drive. The cycloid disk makes contact with a number of pin-rollers simultaneously and eccentric shafts transmit not only torque of the spur gear stage to the cycloid disk, but also that of the cycloid disk to the output disk. Contacts between the disk and pin-rollers are simplified as linear spring elements, and the bearing of eccentric shaft is modeled as a rigid ring that has frictional contact to the disk and an elastic support. FE analysis for an ideal solid cycloid drive was performed and verified by a theoretical calculation. Accurate contact forces were then estimated by iterating between FE analysis for contact forces and Hertz theory calculations for nonlinear contact stiffness. In addition, torsional rigidity of the cycloid drive is analyzed to show that the bearing and nonlinear Hertz contact theory should be considered in analysis and design of a cycloid drive, which was verified with experiments. Finally, the effects of contact stiffness, bearing stiffness and cycloid disk structural stiffness according to the cycloid disk rotation on the torsional rigidity were investigated.

A Study on Adhesive Joints for Composite Driveshafts (복합재료 동력전달축의 접착조인트에 관한 연구)

  • 김진국;이대길;최진경;김일영
    • Composites Research
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    • v.14 no.2
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    • pp.13-21
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    • 2001
  • Substituting composite structures for conventional metallic structures has many advantages because of higher specific stiffness and specific strength of composite materials. In this work, one-piece driveshafts composed of carbon/epoxy and glass/epoxy composites were designed and manufactured for a rear wheel drive automobile satisfying three design specifications, such as static torque transmission capability, torsional buckling and the fundamental natural bending frequency. Single lap adhesive joint was used to join the composite shaft and the aluminum yoke. The torque transmission capability of the adhesively bonded composite shaft was calculated with respect to bonding length and yoke thickness by finite element analysis and compared with the experimental result. Torque transmission capability was based on the Tsai-Wu failure index fur composite shaft and the failure model which incorporated the nonlinear mechanical behavior of aluminum yoke and epoxy adhesive. From the experiments and the finite element analyses, it was found that the static torque transmission capability of the composite driveshaft was highest at the critical yoke thickness, and saturated beyond the critical length. Also, it was found that the one-piece composite driveshaft had 40% weight saving effect compared with a conventional two-piece steel driveshaft.

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Partial State Feedback $H_{\infty}$ Control of Two-Mass System (2관성계의 부분적인 상태궤환을 갖는 $H_{\infty}$제어)

  • Han, Yoon-Seok;Kim, Young-Seok
    • The Transactions of the Korean Institute of Electrical Engineers B
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    • v.48 no.10
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    • pp.562-570
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    • 1999
  • In the industrial motor drive system which is composed of a motor and load connected with a flexible shaft, a torsional vibration is often generated because of the elastic elements in torque transmission. This vibration, which is generated in a two-mass mechanical system. To solve this problem, recently there has been a lot of researches for the robust control relevant to the $H_{\infty}$ control suppressing the torsional vibration and rejecting the torque disturbance. In the case of the $H_{\infty}$controller, however, the command tracking property becomes worse because of overshoot during transient response. For this reason the $H_{\infty}$ controller, which includes the two-degrees-of-freedom(TDOF) controller, is designed in order to improve command tracking property. However, it also includes complexity realizing this controller. In this paper, a new $H_{\infty}$ controller with partial state feedback is proposed. Proposed $H_{\infty}$controller has simple structure but satisfies with the fast command tracking property and the attenuation of disturbances and vibrations simultaneously, just like the complicated TDOF $H_{\infty}$ controller.

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Evaluation of Characteristics and Reliability of an Auger Crane with Built-in Hydraulic Extender (유압식 확장기가 내장된 오거 크레인의 특성 및 신뢰성 평가)

  • Kim, Jeom-Sik;Kwon, Sin-Won
    • The Transactions of the Korean Institute of Electrical Engineers P
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    • v.59 no.1
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    • pp.77-82
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    • 2010
  • This study evaluated the characteristics and reliability of an auger crane with a built-in hydraulic extender. The field test of the hydraulic extender was performed with the hydraulic lines filled with hydraulic fluid and free of air. The pressure generated during the test was measured with a digital pressure gauge. The crane was considered to have undergone one cycle of the excavation process after it had performed excavation under three conditions at the same location. This process was performed three times in total. From the results of the excavation using the hydraulic extender, it was found that the maximum pressure and torque measured were 19.9 [MPa] and 895.4 [$kgf{\cdot}m$], respectively. The rotation force of the auger crane generated at this time signifies a horizontal force. If the excavation diameter of the auger crane is increased, the rotation speed is reduced causing the circumferential speed to also be reduced. The torsional shear stress of the extendable auger crane was calculated to be approximately 23.5 [MPa]. However, the rotation shaft material used for this system was carbon steel for machine structural use (SM45C). Since the minimum torsional yield stress is greater than 150 [MPa] according to KS D 3752, it means the equipment has secured a safety factor greater than 6. Therefore, it was found that when performing work using the extendable auger crane, it exhibited no problems with the safety and reliability of its shaft.

New capacitor switching schemes to control subsynchronous resonance (SSR을 제어하기 위한 새로운 캐패시터 스위칭방법에 관한 연구)

  • 이훈구;이승환;강승욱;한경희;정연택
    • The Transactions of the Korean Institute of Electrical Engineers
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    • v.45 no.1
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    • pp.67-73
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    • 1996
  • Subsynchronous resonance(SSR) causes a torsional shaft torque on the generator. Damages resulting from the uncontrolled SSR have resulted in the breakdown in the shaft and costs for replacement power. This paper is to determine the feasibility of controlling SSR by the fast modulation of series compensation capacitors. The presence of subsynchronous currents in the system was detected by a subsynchronous relay which was modeled by the transient analysis of control systems(TACS) in electromagnetic transients program (EMTP). The capacitor segments were switched by bi-directional thyristor switches. These were modeled into EMTP. The strategy to switch the capacitors were modeled as a closed loop system. The paper proves that effective control of SSR can be obtained only by the detuning of the system and the removal or blocking of subsynchronous energy from the system. (author). refs., figs., tabs.

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Analysis of Power Shuttle Characteristics of Agricultural Tractor (농업용 트랙터의 전후진 파워시프트 변속 특성 해석)

  • 김대철;이호상;정병학;김경욱
    • Journal of Biosystems Engineering
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    • v.27 no.6
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    • pp.479-490
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    • 2002
  • A dynamic model of a power shuttle transmission was developed and its validity was verified using the experimental data obtained from a transmission test bench. A 40㎾, 4WD tractor was also modeled using an application software EASY5 to investigate parameters and their effects on the power shifting performance. For a tractor model, the manual reverse gear was replaced by a power shuttle transmission. The tractor model also included an engine, main-gears for transmission, wheels, differentials and planet gears. Using the tractor model, the effects of the parameters such as modulating pressure and time, engine speed, tractor speed. tractor weight. reverse to forward speed ratio and torsional damper on the transient characteristics at starting and shuttle shifting were investigated by the computer simulation. The transient characteristics were represented by variations in clutch pressure, torque transmitted to input shaft and driving wheels, and power transmission capacity of the clutch. It was found that the modulating pressure and time affected most significantly the torque transmission and shifting time. The input torque, axle torque, power transmission capacity of the clutch and transmission time all increased with increase in engine speed, tractor speed. tractor weight and ratio of reverse to forward speeds. However, the axle torque decreased with tractor speed. Both the axle torque and power transmission capacity of the clutch also decreased with the ratio of reverse to forward speeds.

Characteristic Investigation of Design Parameters on the Hydraulic Power Steering Gear Box (유압식 동력 조향기어 박스에서 설계변수의 특성검토)

  • Jang, Joo-Sup;Yoon, Young-Hwan
    • Transactions of the Korean Society of Automotive Engineers
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    • v.16 no.4
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    • pp.135-142
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    • 2008
  • Hydraulic power steering system has been adopted in seniority passenger and commercial vehicle system for an easy maneuverability and a smoother ride. In this study, hydraulic power steering system analysis model which includes hydraulics and mechanical sub-systems was developed using commercial software, AMESim in order to predict characteristics for various steering components. Each component which constructs system was modeled and verified by experimentally obtained characteristics curves of each components. The parameter sensitivity analysis such as valve opening area, torsional stiffness of torsion bar for system design are carried out by the analysis and experimental method. The predicted results by the development model were a good agreement with experimentally obtained results. The sensitivity investigation results rotary torque when changing an input shaft edge width, was most sensitive, to change in angle and slot width and supply flow of input shaft edge is not a lot sensitively.

A Numerical Study of Energy Mechanism for Development of Road Generator System (도로용 발전장치 개발을 위한 에너지 발생기구 해석)

  • Lee, Suk Young
    • Journal of the Korean Society for Precision Engineering
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    • v.31 no.10
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    • pp.935-945
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    • 2014
  • This paper presents a new road generative system that employs a pad of preventive overspeed or tollgate. The system consists of pad, shaft, torsional damper, oneway-clutch, gear system, and electricity generator components. When the car driven through the road generation system, it occurred to surplus energy in the DC power. In order to maximize the power of electricity energy harvester, the simulation software is developed. It is used to determine parametric dimension for optimal design with the theoretically calculated results from the simulation software. The transient responses at the conditions of low and high vehicle speed are compared with the calculated results as torque, impact force, power, out energy etc. Consequently, before design a road generation system, the analysis of simulation results shows that the proposed concept and system has efficiency and confidence.

$H_{\infty}$ control of 2-mass system using partial state feedback and resonance ratio control (부분적인 상태궤환과 공진비제어를 이용한 2관성계의 $H_{\infty}$제어)

  • Kim, Jin-Soo;Lee, Hoon-Goo;Shin, Jae-Hwa
    • Proceedings of the KIEE Conference
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    • 2001.07e
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    • pp.53-57
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    • 2001
  • In the industrial motor drive system which is composed of a motor and load connected with a flexible shaft, a torsional vibration is often generated because of the elastic elements in torque transmission. To solve this problem, the two degrees of freedom $H_{\infty}$ controller was designed. But it is difficult to realize that controller. In this paper, $H_{\infty}$ control of 2-mass system using partial state feedback and resonance ratio control is proposed. Proposed controller has simple structure but satisfies the attenuation of disturbances and vibrations.

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Vibration suppression control of two-mass system using partial state feedback and resonance ratio control (부분적인 상태궤환과 공진비제어를 갖는 2관성계의 진동억제제어)

  • Kim, Jin-Soo;Park, Hae-Am;Kim, Young-Seok
    • Proceedings of the KIEE Conference
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    • 2000.07b
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    • pp.1133-1135
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    • 2000
  • In the industrial motor drive system which is composed of a motor and load connected with a flexible shaft, a torsional vibration is often generated because of the elastic elements in torque transmission. To solve this problem, the two-degrees-of-freedom $H_{\infty}$ controller was designed. But it is difficult to realize that controller. In this paper, a new partial state feedback $H_{\infty}$ controller with resonance ratio control is proposed. Proposed controller has simple structure but satisfies the attenuation of disturbances and vibrations.

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