• Title/Summary/Keyword: Shaft torque method

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A Study on the Development of High Torque Composite Propeller Shaft (고토크 복합재 프로펠러 샤프트 개발에 관한 연구)

  • 박지상;황경정;김태욱;윤형석
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2002.05a
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    • pp.22-26
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    • 2002
  • The goal of this study is to replace the current forward 2-piece propeller shaft of 8 ton large truck made of steel with 1-piece composite propeller shaft. A low cost Glass/Epoxy composite propeller shafts were successfully developed, which satisfy requirements such as the capacity of static torque transfer, fatigue strength and bending natural frequency. Devising secure joining method of a composite tube and metal yoke was the most critical issue in successful development of a high torque composite propeller shaft. In this study, joining method using thermal interference fit was adopted for composite to metal joint. Optimum conditions of heating temperature and interference level of thermal interference fit were determined from thermal stress analysis using 3D finite element method. Static torsion test, fatigue test, RPM and balance test were performed to verify the design.

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Torque Measurement of Rotating Shaft Using Fiber Bragg Grating Sensors and Rotary Optical Coupler (광섬유격자센서와 회전광학커플러를 사용한 새로운 회전축의 토크 측정방법)

  • Lee, Jong-Min;Hwang, Yo-Ha
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.17 no.12
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    • pp.1195-1200
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    • 2007
  • Torque of a rotating shaft has been mostly measured by strain gages combined with either a slip ring or telemetry. However, these methods have severe inherent problems like low S/N ratio, high cost, limited number of channels and difficult installation. In this paper, a new method using FBG(fiber bragg grating) sensors and a rotary optical coupler for online non-contact torque monitoring is suggested. FBG sensor can measure both strain and temperature, and has much batter characteristics than those of a strain gage. A rotary optical coupler is a optical connecting device between a rotating shaft and stationary side without any physical contact. It has been devised for transmitting light between a rotating optical fiber and a stationary optical fiber. The proposed method uses this rotary optical coupler to connect FBG sensors on the rotating shaft to instruments at stationary side. And a reference FBG sensor is also applied to compensate the insertion loss change of the rotary optical coupler due to rotation. Three FBG sensors have been fabricated in a single optical fiber. Two FBG sensors are attached on the shaft surface to measure torque and one sensor is installed at the shaft center to compensate the insertion loss change. The torque of a rotating shaft has been successfully measured by the suggested method proving its superior performance potential.

Development of a Reclosing Scheme for Reduction of Turbine Generator Shaft Torsional Torques: A Decision Method to Achieve Optimal Reactor Capacity

  • Oh, Yun-Sik;Seo, Hun-Chul;Yang, Jeong-Jae;Kim, Chul-Hwan
    • Journal of Electrical Engineering and Technology
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    • v.9 no.4
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    • pp.1145-1153
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    • 2014
  • It is well known that line switching operations like reclosing are able to cause transient power oscillations which can stress or damage turbine generators. This paper presents a reclosing scheme to reduce the shaft torsional torques of turbine generators by inserting an additional reactor. A novel method to determine optimal reactor capacity to minimize the torsional torque generated in a turbine generator is also proposed. In this paper, the turbine generator shaft is represented by a multi-mass model to measure torsional torques generated in the shaft between the turbine and the generator. Transmission systems based on actual data from Korea are modeled to verify the proposed scheme using ElectroMagnetic Transient Program (EMTP) software. The simulation results clearly show the effectiveness of the proposed scheme and torsional torque can be minimized by applying the proposed scheme.

Design of Adhesive Joints for Composite Propeller Shafts (복합재료 동력전달축의 접착조인트 설계)

  • 김진국;이대길
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2000.04a
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    • pp.149-153
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    • 2000
  • Substituting composite structures for conventional metallic structures has many advantages because of higher specific stiffness and specific strength of composite materials. In this work, one-piece propeller shafts composed of carbonfepoxy and glass/epoxy composites were designed and manufactured for a rear wheel drive automobile satisfying three design specifications, such as static torque transmission capability, torsional buckling and the fundamental natural bending frequency. Single lap adhesively bonded joint was employed to join the composite shaft and the aluminum yoke. For the optimal adhesive joining of the composite propeller shaft to the aluminum yoke, the torque transmission capability of the adhesively bonded composite shaft was calculated with respect to bonding length and yoke thickness by finite element method and compared with the experimental result. Then an optimal design method was proposed based on the failure model which incorporated the nonlinear mechanical behavior of aluminum yoke and epoxy adhesive. From the experiments and FEM analyses, it was found that the static torque transmission capability of composite propeller shaft was maximum at the critical yoke thickness, and it saturated beyond the critical length. Also, it was found that the one-piece composite propeller shaft had 40% weight saving effect compared with a two-piece steel propeller shaft.

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Signal processing to measurements of dynamic torque by use of magnetic lattice

  • Asakura, Toshiyuki;Danno, Masaru
    • 제어로봇시스템학회:학술대회논문집
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    • 1989.10a
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    • pp.1053-1058
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    • 1989
  • This paper presents the preliminary studies on measurements of dynamic torque in the rotating shaft by utilizing the magnetic lattice. The intensity of torque can be detected as the phase differences between two magnetic sinusoidal signals recorded on magnetic tapes wound on the shaft. This research describes, from the data concerning with phase differences including noise, a method of signal processing to estimate the true value of the torque.

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Realization of Torsional Response based on Multi-mass Modeling of Turbine-Generator Shaft System (터빈 발전기 축 시스템의 다중 질량체 모델링을 통한 비틀림 응답 구현)

  • Park, Ji-Kyung;Cho, Gyu-Jung;Sohn, Seung-Hyun;Chung, Se-Jin;Kim, Chul-Hwan
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.64 no.2
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    • pp.201-207
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    • 2015
  • Turbine-generator torsional response is caused by interaction between electrical transient air-gap torque and mechanical characteristics of turbine-generator shafts. If torsional shaft torque exceeds a certain threshold, the loss of fatigue life may occur and, in the end, it is possible to happen permanent shaft failure. Therefore, it is required to understand the torsional response for reliable operation and protection of turbine-generator shaft system. In this paper, we introduced multi-mass modeling method of turbine-generator shaft system using mechanical-electrical analogy and state-space equation to verify the transient torsional response based on ElectroMagnetic Transient Program (EMTP). These simple realization methods for turbine-generator shaft torsional response could be helpful to understand torsional interaction phenomena and develop the transient torque reduction countermeasures for turbine-generator shaft system.

Development of CFRP Tubes for the Light-Weight Propeller Shaft of 4WD SUV Vehicles (4륜구동 SUV 차량용 구동축 경량화를 위한 CFRP 튜브 개발)

  • Na, Hae-Jung;Chun, Jin-Sung;Cho, Kyu-Sang
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.17 no.4
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    • pp.32-38
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    • 2018
  • In this study, the one-piece propeller shaft composed of carbon/epoxy was designed and manufactured for 4 wheel drive automobiles that can bear the target torsional torque performance of 3.5kN.m. For the CFRP tube, braiding machine was used to weaving carbon fiber and it was formed the braided yarns with the braid angle ${\pm}45^{\circ}$ and axial yarns to improve strength of the lengthwise direction. The final CFRP tube of propeller shaft was evaluated through the torsional torque test. The CFRP propeller shaft satisfied requirement of the target torsional maximum torque of 3.5kN.m. Also, it was found that the one-piece composite propeller shaft with CFRP tube had 30% weight saving effect compared with a two-piece steel propeller shaft.

Inclination angle influence on noise of cavitating marine propeller

  • Bal, Sakir
    • Ocean Systems Engineering
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    • v.10 no.1
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    • pp.49-65
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    • 2020
  • In this study, the effects of inclined shaft angle on the hydro-acoustic performance of cavitating marine propellers are investigated by a numerical method developed before and Brown's empirical formula. The cavitating blades are represented by source and vortex elements. The cavity characteristics of the blades such as cavitation form, cavity volume, cavity length etc., are computed at a given cavitation number and at a set advance coefficient. A lifting surface method is applied for these calculations. The numerical lifting surface method is validated with experimental results of DTMB 4119 model benchmark propeller. After calculation of hydrodynamic characteristics of the cavitating propeller, noise spectrum and overall sound pressure level (OASPL) are computed by Brown's equation. This empirical equation is also validated with another numerical results found in the literature. The effects of inclined shaft angle on thrust coefficient, torque coefficient, efficiency and OASPL values are examined by a parametric study. By modifying the inclination angles of propeller, the thrust, torque, efficiency and OASPL are computed and compared with each other. The influence of the inclined shaft angle on cavity patterns on the blades are also discussed.

Effect of Configuration of Shaft and Helix Plate on Bearing Capacity of Moderate-size Helical Pile : II. Bearing Capacity Prediction (중소구경 헬리컬 파일의 축과 원판의 형상이 지지력에 미치는 영향 평가 : II. 이론식과 토크에 의한 지지력 예측 비교)

  • Lee, Jongwon;Lee, Dongseop;Na, Kyunguk;Choi, Hangseok
    • Journal of the Korean Geosynthetics Society
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    • v.13 no.2
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    • pp.41-47
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    • 2014
  • Various prediction methods for the bearing capacity of helical piles have been introduced with consideration of both the steel shaft and the helix plates attached to the shaft. In this paper, three representative methods, that is, individual bearing method, cylindrical shear method, and torque correlation method are discussed and compared to each other. The prediction methods were verified by comparing with a series of loading test results performed on moderate-size helical piles from the companion paper. As a result, the measured bearing capacity is greater than the bearing capacity predicted by the cylindrical shear method, but smaller than that of the individual bearing method. In addition, the bearing capacity predicted by the torque correlation method is in good agreement with the measured bearing capacity.

Proposal of A Novel Generator Efficiency Test Using The Shaft-Torque Method (축-토크법을 이용한 새로운 발전기 효율시험 방법의 제안)

  • Kim, Hyun-Han;Ok, Yeon-Ho;Kim, Kwang-Ho
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.63 no.4
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    • pp.461-468
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    • 2014
  • An efficiency test for generators is generally required in case of construction of a new power plant or replacement of an existing generator. Generally, the efficiency of generator is measured by the input-output ratio under any given condition. Therefore, the best way is to directly measure the value of input and output power of a generator and calculate the efficiency values. However, it is difficult to measure a generator's input values accurately, especially for large systems. So, we are usually measuring the losses of the generator. But for measuring these values, there are several constraints for test such as preparing additional power generator and releasing the protection relay for manual operation of auxiliary equipments. Therefore, this study suggests that a novel generator efficient test method using the shaft-torque method which can be carried out while the generator is normally operating. The reliability of the result value was verified by comparing with the efficiency test results of the conventional retardation method on IEEE Std 115-1995.