• Title/Summary/Keyword: Service Life Prediction

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A Micro-Mechanics Based Corrosion Model for the Prediction of Service Life in Reinforced Concrete Structures

  • Song, Ha-Won;Kim, Ho-Jin;Kim, Tae-Hwan;Byun, Keun-Joo;Lee, Seung-Hoon
    • Corrosion Science and Technology
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    • v.4 no.3
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    • pp.100-107
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    • 2005
  • Reinforcing steel bars in reinforced concrete structures are protected from corrosion by passive film on the steel surface inside concrete with high alkalinity. However, when the passive film breaks down due to chloride ion ingressed into the RC structures, a corrosion initiates at the surface of steel bars. Then, internal pressure by volume expansion of corrosion products in reinforcing bars induces cracking and spalling of cover concrete, which reduces not only durability performance but also structural performance in RC structures. In this paper, a service life prediction of RC structures is carried out by using a micro-mechanics based corrosion model. The corrosion model is composed of a chloride penetration model to evaluate the initiation of corrosion and an electric corrosion cell model and an oxygen diffusion model to evaluate the rate and the accumulated amounts of corrosion. Then, a corrosion cracking model is combined to the models to evaluate critical amount of corrosion product for initiation cracking in cover concrete. By implementing the models into a finite element analysis program, a time and space dependent corrosion analysis and a service life prediction of RC structures due to chloride attack are simulated and the results of the analysis are compared with test results. The effect of crack width on the corrosion and the service life of the RC structures are analyzed and discussed.

Service Life Prediction of R.C. Structures Considering Chloride Binding (염화물 고정화를 고려한 철근 콘크리트 구조물의 내구수명 예측)

  • Lee, Chang-Soo;Park, Jong-Hyok;Kim, Young-Ook
    • Journal of the Korean Society of Hazard Mitigation
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    • v.10 no.1
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    • pp.15-22
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    • 2010
  • Chloride-induced corrosion of steel bars in concrete exposed to marine environments has become one of the major causes of deterioration in many important facilities made of reinforced concrete. A study on chloride penetration in concrete has developed through long period exposure test along seawater, assesment of chloride ion diffusion by electrochemical techniques and so on. However, reasonable and exclusive chloride penetration model considering concrete material properties with mixture, degree of hydration, binding capacity has not been established. Therefore, in this paper, chloride penetration analysis of non-steady state is accomplished with material properties of concrete. Comparing with the results of analysis and chloride ponding test, we could accept the effect of binding capacity on chloride penetration in concrete and these results could be applied to a service life prediction of R.C. structures submerged in seawater. Therefore, there are 20~40% differences of service life to SHRP prediction.

Remaining Service Life Prediction of Concrete Structures under Chloride-induced Loads (염해환경하의 콘크리트 구조물의 잔존수명 예측)

  • Song, Ha-Won;Luc, Dao Ngoc The
    • Proceedings of the Korea Concrete Institute Conference
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    • 2008.04a
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    • pp.1037-1040
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    • 2008
  • In order to predict the remaining life of marine concrete structures under climatic loads, it is necessary to develop an analytical approach to predict the time and space dependent deterioration of concrete structures due to mainly chloride attack up to corrosion initiation and additional deterioration like cracking of cover concrete. This study aims to introduce FEM model for life-time simulation of concrete structures subjected to chloride attack. In order to consider uncertainties in materials as well as environmental parameters for the prediction, Monte Carlo Simulation is integrated in that FEM modeling for reliability-based remaining service life prediction. The paper is organized as follows: firstly general scheme for reliability-based remaining service life of concrete structures is introduced, then the FEM models for chloride penetration, corrosion product expansion and cover cracking are briefly explained, finally an example is demonstrated and the effects of localization of chloride concentration and corrosion product expansion on service life using above model are discussed.

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Evaluation of Service Life Prediction Models for Concrete Structure (I) (콘크리트 구조물의 수명예측을 위한 모델 분석 및 평가에 관한 연구 (I))

  • 김도겸;이종석;이장화;송영철;조명석
    • Proceedings of the Korea Concrete Institute Conference
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    • 1998.10b
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    • pp.731-736
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    • 1998
  • Deteriorations of concrete are governed by combined factors such as environmental stressors, processes and rates of deteriorations. Due to this reason, it's very difficult and important issue to predict quantitatively the service life of concrete structure. From this pont of views, the purpose of this study is to propose the approaches on the further development for predicting the remaining service life of concrete by analyzing the deteriorations mechanism and evaluating the existing models.

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Prediction of Service Life of a Respirator Cartridge by the Occupational Environment(II) (작업현장의 환경조건에 따른 방독마스크 정화통의 수명예측(II))

  • 김기환;김덕기;신창섭
    • Journal of the Korean Society of Safety
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    • v.11 no.4
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    • pp.72-78
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    • 1996
  • The breakthrough curves of a sampling tube were studied to predict the service life of a respirator cartridge for organic vapors. The fixed bed adsorption model was applied to respirator cartridge and it's variables were calculated from tile experiment of sampling tube. By the experiment and simulation, it was possible to predict the service life of a respirator cartridge, however, not adequate at low $CCl_4$ concentration less than 700ppm and at high air humidify. The breakthrough curves of sampling tube were irregular compare to that of respirator cartridge due to .packing density.

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A fuzzy expert system for diagnosis assessment of reinforced concrete bridge decks

  • Ramezanianpour, Ali Akbar;Shahhosseini, Vahid;Moodi, Faramarz
    • Computers and Concrete
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    • v.6 no.4
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    • pp.281-303
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    • 2009
  • The lack of safety of bridge deck structures causes frequent repair and strengthening of such structures. The repair induces great loss of economy, not only due to direct cost by repair, but also due to stopping the public use of such structures during repair. The major reason for this frequent repair is mainly due to the lack of realistic and accurate assessment system for the bridge decks. The purpose of the present research was to develop a realistic expert system, called Bridge Slab-Expert which can evaluate reasonably the condition as well as the service life of concrete bridge decks, based on the deterioration models that are derived from both the structural and environmental effects. The diagnosis assessment of deck slabs due to structural and environmental effects are developed based on the cracking in concrete, surface distress and structural distress. Fuzzy logic is utilized to handle uncertainties and imprecision involved. Finally, Bridge Slab-Expert is developed for prediction of safety and remaining service life based on the chloride ions penetration and fick's second law. Proposed expert system is based on user-friendly GUI environment. The developed expert system will allow the correct diagnosis of concrete decks, realistic prediction of service life, the determination of confidence level, the description of condition and the proposed action for repair.

A Study of Time Dependent Diffusion for Prediction Service Life in NPPs Safety Related Concrete Structures (원전 안전관련 콘크리트 구조물의 수명예측을 위한 재령계수에 대한 연구)

  • Lee, Choon-Min;Yoon, Eui-Sik;Kim, Seung-Soo
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.23 no.3
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    • pp.136-142
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    • 2019
  • Nuclear power plant concrete structures are in contact with the coast, and durability due to chloride attack is very important because it is used as cooling water by taking seawater. For this purpose, a 3-year long-term saltwater immersion test was carried out to evaluate chloride ion diffusion coefficient and age apponent (m) The m values of the foundation with 4,000 class was 0.35 ~ 0.39, similar to KCI or ACI suggested values. essential service water constructions and tunnels of 5,000 class were 0.44 ~ 0.53 and 6,000 class, and 0.62 of reactor containment buildings were similar to the proposed values of FIB. As a result of the prediction of the service life with the measured age coefficient, all the safety related concrete structures of the nuclear power plants satisfied the service life of more than 60 years.

Evaluation of die life during hot forging process (열간 단조 공정의 금형 수명 평가)

  • 이현철;박태준;고대철;김병민
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.1051-1055
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    • 1997
  • Hot forging is widely used in the manufacturing of automotive component. The mechanical, thermal load and thermal softening which is happened by the high temperature die in hot forging. Tool life of hot forging decreases considerably due to the softening of the surface layer of a tool caused by a high thermal load and long contact time between the tool and workpieces. The service life of tools in hot forging process is to a large extent limited by wear, heat crack, plastic deformation. These are one of the main factors affecting die accuracy and tool life. It is desired to predict tool life by developing life prediction method by FE-simulation. Lots of researches have been done into the life prediction of cold forming die, and the results of those researches were trustworthy, but there have been little applications of hot forming die. That is because hot forming process has many factors influencing tool life, and there was not accurate in-process data. In this research, life prediction of hot forming die by wear analysis and plastic deformation has been carried out. To predict tool life, by experiment of tempering of die, tempering curve was obtained and hardness express a function of main tempering curve.

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Fatigue Cumulative Damage and Life Prediction of Freight Bogie using Rainflow Counting Method under Service Loading (운전하중하의 레인플로집계법을 이용한 화차 대차의 피로누적손상과 수명예측)

  • Jeon, Joo-Heon;Baek, Seok-Heum;Lee, Kyoung-Young;Cho, Seok-Swoo;Joo, Won-Sik
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.114-119
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    • 2004
  • Endbeam is an important structural member of freight bogie for the support of service loading. In general, more than 25 years' durability is necessary. However, endbeam occur fatigue fracture in dynamic stress concentration location because comparatively strength and stiffness are low. Therefore, structure analysis is performed to evaluate structural problem of endbeam and local strain range as durability analysis. The number of cycles is extracted concerning the bogie in operation by measurement dynamic stress time history on critical part which is crack initiation in actual fact. At this time rainflow cycle counting is used to consider change of stress for operating condition. Based on the fatigue life curves and the stress analysis, the fatigue life of the endbeam is predicted and compared with the experimentally determined fatigue life, resulting in a fairly good correlation.

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Study on Accelerated Life-time Test of O-ring Rubber by Thermal Stress (열 스트레스에 의한 고무 오링의 가속수명시험에 관한 연구)

  • Shin, Young-Ju;Chung, Yu-Kyung;Choi, Kil-Yeong;Shin, Sei-Moon
    • Journal of Applied Reliability
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    • v.7 no.1
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    • pp.31-43
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    • 2007
  • The function of O-ring seals is to prevent leakage during the service life of the components in which they are installed. The life prediction of O-ring is very important at various industry fields. Generally, to evaluated the long-term performance of O-ring in severe environments has applied a life prediction technique based on accelerated life test (ALT). In this work, Accelerated thermal aging test(l20, 130, 140, $150^{\circ}C$) of O-ring was applied for life prediction of O-ring. The property changes after thermal aging test was measured using TGA, DSC, FT - IR, Video Microscope and SEM. Shape parameter and life prediction were obtained using MINITAB program.

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