• Title/Summary/Keyword: Semi-Solid Materials Solid fraction

Search Result 47, Processing Time 0.02 seconds

Fabrication of $Al_2O_3/Al$ Composite Materials by Mashy State Forming and its Hot Extrusion Process (반용융가공에 의한 $Al_2O_3/Al$ 복합재료의 제조 및 열간압출공정)

  • Kang, Chung-Gil;Kang, Sung-Soo
    • Journal of Korea Foundry Society
    • /
    • v.13 no.3
    • /
    • pp.248-258
    • /
    • 1993
  • A semi-solid alloy in which solid and liquid phase are co-existing is obtained by stirring of A17075 molten metal. A semi-solid alloy is dependent on the corresponding temperature within the solid-liquid range, and the process parameters should be controlled accurately to obtain the homogeneous semisolid alloy. The fabrication possibility of fiber-reinforced aluminum alloy containing $Al_2O_3$ short fibers with vigorous agitation of short fibers were obtained by control of stirring time, solid fraction and impeller speed in extrusion billet fabrication processes. The microstructure to extrusion billet fabricated by low pressure casting was investigated for fiber dispersion state. The relationship between the extrustion force and velocity at hot extrustion, the flow strain and extrusion ratio were theoretically described. The surface defects with lubricants and without lubricant after hot extrusion were investigated. The composites materials after hot extrusion were measured by vickers hardness with extrusion ratio. It has become clear that the secondary working such as hot extrusion was very useful to obtained improved the mechanical properties of metal matrix composites.

  • PDF

Dynamics Simulation of Solid Particles in Compression Deformation of Rheology Material (레오로지 소재의 압축변형시 고상입자 거동의 동역학 해석)

  • Lee, C.S.;Kang, C.G.
    • Transactions of Materials Processing
    • /
    • v.15 no.5 s.86
    • /
    • pp.395-401
    • /
    • 2006
  • It is reported that semi-solid forming process takes many advantages over the conventional forming process, such as a long die life, good mechanical properties and energy saves. It is important to predict the deformation behavior for optimization of the forging process with semi-solid materials and to control liquid segregation for mechanical properties of materials. But rheology material has thixotropic, pseudo-plastic and shear-thinning characteristics. So, it is difficult for a numerical simulation of the rheology process to be performed because complicated processes such as the filling to include the state of the free surface and solidification in the phase transformation must be considered. General plastic or fluid dynamic analysis is not suitable for the analysis of the rheology material behavior. Recently, molecular dynamics is used for the behavior analysis of the rheology material and turned out to be suitable among several methods. In this study, molecular dynamics simulation was performed for the control of liquid segregation, forming velocity, and viscosity in compression experiment as a part of study on the analysis of rheology forming process.

Forging Process with Al6061 Alloy Rheology Material by Electromagnetic Stirring System (전자교반을 응용한 Al6061 레오로지 소재의 단조공정)

  • Kang, S.S.;Oh, S.W.;Kang, C.G.
    • Transactions of Materials Processing
    • /
    • v.16 no.6
    • /
    • pp.443-446
    • /
    • 2007
  • The semi-solid process has been developed near net-shape components for kinds of methods. Thixo-forming with reheating prepared billet and rheo-forming with cooled melt until semi-solid state. Material is applied electromagnetic stirring system to slurry with aluminum 6061 alloy. An experiment has variation factors which are pressure, solid-fraction, stirring current and stirring time. The mechanical properties are compared to forge sample with to apply heat treatment T6. This study is researched function a virtual pressure and fine shape zone. Optimum pressure is found to prevent defect of porosity.

Induction Heating of Aluminum Alloys for Thixoforging (Thixoforging 공정을 위한 알루미늄 재료의 유도 가열)

  • 정홍규;강충길
    • Proceedings of the Korean Society for Technology of Plasticity Conference
    • /
    • 1998.03a
    • /
    • pp.107-112
    • /
    • 1998
  • The semi-solid materials(SSMs) fabricated under electric-magnetic stirring condition are necessary to be applicated in the thixoforging process. The optimal reheating conditions to thixoforging process were investigated with changing the reheating time, holding time, reheating temperatures, capacity, and adiabatic material size. In the case of solid fraction fs=50%, the microstructure of SSM (specimen size:d76X 190) at the condition of the first reheating time 4min, holding time lrnin and reheating temperature 350%, the second reheating time 3min, holding time 3min and reheating temperature 575C, the thlrd reheating time lmin, holding time 2min and reheating temperature 584'C, capacity Q=8.398KW, and adiabatic material size 53mm is obtained with globular microstructure and finest.

  • PDF

Effect of the Extrusion Ratios on Fiber Breakage and Orientation in Hot Extrusion Process in Metal Matrix Composites (금속복합재료의 열간압출공정에 있어서 압출비가 섬유의 파단 및 배향에 미치는 영향)

  • Kang, C.G.;Kang, S.S.;Kim, B.H.
    • Transactions of the Korean Society of Mechanical Engineers
    • /
    • v.17 no.7 s.94
    • /
    • pp.1740-1750
    • /
    • 1993
  • The aluminar short fiber reinforced composite materials for hot extrusion were fabricated by semi-solid stirring method, and extruded at extrusion temperature $400^{\circ}C$ with various extrusion ratio. The hot extrusion load of volume fraction 15% metal matrix composites and base alloy Al7075 has been compared. The fiber length distribution, fiber breakage and fiber orientation are investiged to know the fiber behaviour in before and after hot extrusion. The tensile strength of the hot extruded billet are experimentally determined for different of extrusion ratios, and compared with theorically calculated strength.

Fabrication of a Joint Node for an Aluminum Frame for a Low Speed Electric Vehicle using Thixoforming Technology (저속 전기자동차용 알루미늄 차체 조인트 노드의 반응고 성형)

  • Lee, S.Y.
    • Transactions of Materials Processing
    • /
    • v.23 no.4
    • /
    • pp.244-249
    • /
    • 2014
  • The thixoforming process has been applied to forming of a joint node for the aluminum frame of a low speed electric vehicle. A joint node should connect three aluminum extruded chassis showing different profiles. The MHS(magnetohydrodynamic stirring) A357 billet was selected because homogeneous globular grains are necessary as the billet materials for thixoforming. A careful design of joint node has been performed by the considerations of structural demands and the simulation results for the thixoforming process using the MAGMAsoft. Optimum heating temperature for the A357 billet was between 580 and $585^{\circ}C$ corresponding to the semi-solid temperatures showing 20-30% of liquid fraction. An injection speed of around 100mm/s and preheating of die at temperatures of $200^{\circ}C$ were also necessary conditions to obtain reasonable thixoformed parts.

A Static Scintigraphy for Imaging Aspiration Using Semi-Solid Food (반고형식을 이용한 정적 흡인 영상법)

  • Yoon, Min-Ki;Hwang, Kyung-Hoon;Choe, Won-Sick
    • Nuclear Medicine and Molecular Imaging
    • /
    • v.40 no.6
    • /
    • pp.327-331
    • /
    • 2006
  • Purpose: Aspiration scintigraphy is a procedure of nuclear imaging to evaluate aspiration and of quantifying the amount of aspirate. The ultimate goal of our study is to define the correlation between aspiration and aspiration pneumonia by aspiration scintigraphy and this is a preliminary report of its trial. Materials and methods: Ten patients with positive findings by videofluoroscopy were selected. The patients ingested semi-solid food containing Tc-99m tin colloid 92.5 MBq (2.5 mCi) and images were acquired immediately after the ingestion and 3 hrs later. A fraction of aspiration to the ingested was calculated using an equation with a decay correction. Results: Five patients were interpreted positive by aspiration scintigraphy. Four patients were positive at initial images and the fractions of aspiration were 0.11%, 0.11%, 0.81%, and 0.11%. The one patient who was shown aspirated at both images had initial 5.82% and delayed 2.26%. Conclusion: Aspiration scintigraphy enables us to localize the aspiration at any desired time of the test and to quantify its amount. Follow-up studies are warranted.