• 제목/요약/키워드: Self-reinforced Microstructure

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출발상 제어에 의한 자기복합화 미세구조의 탄화규소 세라믹스 제조 (Preparation of Silicon Carbide Ceramics with Self-reinforced Microstructure by the Control of Starting Phases)

  • 이종국;강현희;이은구;김환
    • 한국세라믹학회지
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    • 제34권12호
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    • pp.1240-1246
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    • 1997
  • Silicon carbides with self-reinforced microstructure which hore a small grain matrix and dispersed large grains with rod-like type were prepared by the liquid-phase sintering and the control of starting phases of raw materials. The specimens with self-reinforced microstructure could be obtained from the compacts with mixed compositions of $\alpha$-SiC and 10-50 % $\beta$-SiC powders and by the pressureless sintering at 185$0^{\circ}C$ for 5h. Large grains with rod or plate-like types were 4H-SiC and small grains with equi-axed type were 6H-SiC. Fracture grains with rod or plate-like types were 4h-SiC and small grains with equi-axed type were 6H-SiC. Fracture toughness of specimens with self-reinforced microstructure was increased by the crack deflection and formation of microcracking due to the existence of rod-like large grains during crack propagation.

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Microstructure and Hardness of TiC Particle-reinforced Fe Self-fluxing Alloy Powders Based Hybrid Composite Prepared by High Energy Ball Milling

  • Park, Sung-Jin;Song, Yo-Seung;Nam, Ki-Seok;Chang, Si-Young
    • 한국분말재료학회지
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    • 제19권2호
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    • pp.122-126
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    • 2012
  • The Fe-based self-fluxing alloy powders and TiC particles were ball-milled and subsequently compacted and sintered at various temperatures, resulting in the TiC particle-reinforced Fe self-fluxing alloy hybrid composite, and the microstructure and micro-hardness were investigated. The initial Fe-based self-fluxing alloy powders and TiC particles showed the spherical shape with a mean size of approximately 80 ${\mu}m$ and the irregular shape of less than 5 ${\mu}m$, respectively. After ball-milling at 800 rpm for 5 h, the powder mixture of Fe-based self-fluxing alloy powders and TiC particles formed into the agglomerated powders with the size of approximately 10 ${\mu}m$ that was composed of the nanosized TiC particles and nano-sized alloy particles. The TiC particle-reinforced Fe-based self-fluxing alloy hybrid composite sintered at 1173 K revealed a much denser microstructure and higher micro-hardness than that sintered at 1073 K and 1273 K.

상압소결에 의해 제조한 자체 강인화 질화규소 세리믹의 미세조직과 기계적 성질 (Microstructure and Mechanical Properties of Self-Reinforced Si3N4 Ceramic Prepared by Pressureless-Sintering)

  • 김완중;이영규;조원승;최상욱
    • 한국세라믹학회지
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    • 제36권5호
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    • pp.547-554
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    • 1999
  • The self-reinforced Si3N4 ceramics were prepared by pressureless-sintering using ${\beta}$-Si3N4 whiskers as a seed. Effects of ${\beta}$-Si3N4 whiskers on microstructure and mechanical properties and the ${\alpha}$ to ${\beta}$ phase transition of Si3N4 were investigated. The self-reinforced Si3N4 ceramics were densified(relative density$\geq$98%) by pressureless-sintering (1800$^{\circ}C$ 2h) using 8mol% Y2O3 and 6mol% Al2O3 as sintering aids and 5 vol% ${\beta}$-Si3N4 whiskers within self-reinforced Si3N4 ceramic seemed to hinder the densification owing to their acicular shapes but accelerated the ${\alpha}$ to ${\beta}$ phase transition because they acted as pre-existing nuclei. It was found that the more ${\beta}$-Si3N4 nucei the faster ${\alpha}$ to ${\beta}$ phase transition.

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가압소결에 의한 자체강화 탄화규소 세라믹스의 제조 (Preparation of Self-reinforced Silicon Carbide Ceramics by Hot Pressing)

  • 박종곤;이종국;서동석;김민정;이은구;김환
    • 한국세라믹학회지
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    • 제36권12호
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    • pp.1356-1363
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    • 1999
  • 출발원료의 상분을 제어와 가압소결 및 열처리에 의하여 자체강화 미세구조를 갖는 탄화규소 세라믹스를 제조하여 그 특성을 고찰하였다. 자체강화 탄화규소 세라믹스는 알파상과 베타상 탄화규소 분말을 혼합한 모든 원료조합으로부터 얻어졌으며, 이러한 미세구조는 열처리 동안 베타상 탄화규소 입자가 긴 막대상 입자 형태를 갖는 4H 상의 알파 탄화규소로 상변태하면서 형성되었다. 긴 막대상의 탄화규소 입자의 부피분율 및 장단축비는 베타상 탄화규소 분말의 함유량이 50%인 시편에서 가장 크게 나타났으며, 이로 인하여 이 시편은 제조된 시편 중에서 가장 높은 인성을 나타내었다.

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700 MPa급 고강도 내진 철근의 미세조직과 기계적 특성에 미치는 템프코어 공정의 영향 (Effect of TempCore Processing on Microstructure and Mechanical Properties of 700 MPa-Grade High-Strength Seismic Resistant Reinforced Steel Bars)

  • 신승혁;김승규;임휘강;황병철
    • 소성∙가공
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    • 제30권2호
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    • pp.91-98
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    • 2021
  • The present study deals with the microstructure and mechanical properties of 700 MPa-grade high-strength seismic resistant reinforced steel bars fabricated by various TempCore process conditions. For the steel bars, in the surface region tempered martensite was formed by water cooling and subsequent self-tempering during TempCore process, while in the center region there was ferrite-pearlite or bainite microstructure. The steel bar fabricated by the highest water flow and the lowest equalizing temperature had the highest hardness in all regions due to the relatively fine microstructure of tempered martensite and bainite. In addition, the steel bar having finer microstructures as well as the high fraction of tempered martensite in the surface region showed the highest yield and tensile strengths. The presence of vanadium precipitates and the high fraction of ferrite contributed to the improvement of seismic resistance such as high tensile-to-yield strength ratio and high uniform elongation.

Tempcore 공정을 통해 제조된 600 MPa급 철근의 두께방향 미세구조 변화 분석 (Investigation of Through-thickness Microstructural Evolution in a 600 MPa-Grade Reinforced Steel Bar Manufactured by Tempcore Process)

  • 박지원;김현지;강신곤
    • 열처리공학회지
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    • 제36권6호
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    • pp.367-373
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    • 2023
  • 600 MPa-grade deformed bar samples were manufactured by conventional hot rolling and subsequent Tempcore heat treatment processes. Considering the short-time water quenching step of the Tempcore process for hot-rolled steel, it is inevitable that the temperature profile of the deformed bar depends strongly on its position throughout the sample thickness. As a result, its microstructure can be easily divided into two regions, the surface and the core regions. The former is expected to have a fresh martensite microstructure under rapid cooling conditions, but self-tempering occurs due to the intense heat flow from the hot core region after the process. The latter is generally known to exhibit a mixed microstructure of ferrite and pearlite due to its slow cooling rate. In this study, detailed microstructural evolutions were examined through the thickness direction. The large variation of the microstructure through the thickness direction in the deformed bar samples is partly due to the easy carbon diffusion from the limited additions of alloying elements.

Multiple Scale Processes in Microstructural Evolution: Case Study of Self-Reinforced β-Si3N4

  • Becher, Paul F.
    • 한국세라믹학회지
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    • 제53권6호
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    • pp.575-580
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    • 2016
  • Microstructural design of ceramics has generally focused on information gathered at the micro- and macro-scales and related this to how specific properties could be improved. Ceramic processing serves as the key to optimizes the final microstructure. However, the advent of nano-scale microstructures and highly advanced characterization tools are forcing us to develop new knowledge of what is occurring not just at the micro-scale but also at the atomic level. Thus we are now beginning to be able to address how microstructure is influenced by events at the atomic scale using atomic scale images and data. Theoreticians have joined us in interpreting the mechanisms involved in the "microstructural" evolution at multiple scales and how this can be used to enhance specific properties of ceramics. The focus here is on delving into the various layers the "microstructure" in order understand how atomic-scale events influence the structure and properties of ceramics.

고압 자전연소 소결법을 이용한 섬유강화 복합체의 제조 (Fabrication of Fiber-Reinforced Composites by High Pressure Self-Combustion Sintering Method)

  • 방환철;고철호;임동원;김봉섭;최태현;윤존도
    • 한국세라믹학회지
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    • 제37권5호
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    • pp.444-452
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    • 2000
  • Dense composites of titanium matrix and Al2O3 matrix with reinforcements of carbon or titanium carbide fibers were successfully fabricated by high-pressure self-combustion sintering method or combustion reacton under 30 MPa of uniaxial pressure with an aid of external heating in vaccum. It was found that the fibers were uniformly distributed in the matrix, and aligned in a phase perpendicular to the pressure axis. As a moel ratio of Ti/C or reaction time increased, the density of Ti-matrix composite increased Micro pores around fibers could be removed by using clean carbon fibers without sizing agent on their surface. The evolution of carbide fibers from carbon fibers was observed. The composition of the various phases around fibers were analyzed.

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자전연소합성법 및 교반주조 공정으로 제조된 TiC/Mg 금속복합재료의 특성연구 (Characterization of TiC/Mg Composites Fabricated by in-situ Self-propagating High-temperature Synthesis followed by Stir Casting Process)

  • 이은경;조일국
    • Composites Research
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    • 제33권5호
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    • pp.256-261
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    • 2020
  • 본 연구에서는 Al-Ti-C 반응계의 점화온도에 대해 고찰하고, 자전연소합성법 및 교반주조 공정을 통해 TiC/Mg 금속복합재료를 제조하여 미세조직 및 기계적 특성을 분석하였다. 0, 10, 20, 30 vol.% TiC 입자가 균일하게 분산된 Mg 복합재료를 제조하였고, 강화재의 양이 증가할수록 기지 대비 우수한 압축강도 및 내마모특성을 보였다. 이는 in-situ 자전연소합성법에 의해 결함이나 불순물 등의 오염이 적은 TiC/Mg 금속복합재료 제조로 기지에서 강화재로의 효과적인 하중 전달에 의한 것으로 판단된다.

비정질 기지 복합재 코팅층의 미세조직 분석 및 기계적 거동 (Analysis and Mechanical Behavior of Coating Layer in Metallic Glass Matrix Composite)

  • 장범택;이승훈
    • 대한기계학회논문집A
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    • 제38권6호
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    • pp.629-636
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    • 2014
  • 비정질합금이 가지고 있는 우수한 기계적 성질과 화학적 특성을 부품소재에 표면개질을 목적으로 고속화염 용사법으로 대면적 코팅층을 형성하였고 내열성이 높은 자융성합금과 초경합금 성분들을 적절히 혼합하여 비정질기지 복합재료를 제조하여 코팅들의 미세조직 관찰과 나노인덴테이션을 이용한 미세표면의 기계적 거동을 분석하였다. 각 코팅층의 미세조직을 관찰한 결과, 단일상 비정질 코팅에는 미용융 입자와 lamellae 영역이 존재하고 자융성합금이 고용된 복합재에는 in-situ $Cr_2Ni_3$ 석출물, 자융성합금과 초경합금성분이 함께 혼합된 코팅층은 석출물과 ex-situ WC 강화입자가 공존하였다. 이들 미세표면의 기계적 거동은 제 2 상이 고용된 비정질 기지 복합재의 코팅층의 기계적 특성이 전체적으로 향상되었다.