• 소성∙가공
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• 제29권4호
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• pp.194-202
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• 2020

In this paper, experimental and numerical study on a combined sheet metal forming and plate forging of a seal part of a passenger car's hub bearing is conducted to develop the new process of which target is to remove machining process by plate forging and to achieve near-net shape manufacturing. The previous process of a sheet metal forming inevitably needed a machining process for making stepped sheet after conventional sheet metal forming in a progressive way. The stepped sheet is intended to be formed by plate forging in this study. Through the systematic way of developing the combined forming process using solid elements based-elastoplastic finite element method (FEM), several conceptual designs are made and an optimized process design in terms of geometric dimensioning and tolerance of straightness of the thin part is found, which is exposed to bending in metal forming of axisymmetric part. The predicted straightness measured by the slope angle of the tilted thin region is compared with the experimental straightness, showing that they are in a good agreement with each other. Through this study, a systematic approach to optimal process design, based on elastoplastic FEM with solid elements, is established, which will contribute to innovating the conventional small-scaled sheet metal forming processes which can be dealt with by solid elements.

• 한국윤활학회:학술대회논문집
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• 한국윤활학회 1999년도 제30회 추계학술대회
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• pp.283-288
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• 1999

The sealing performance of an elastomeric O-ring seat with a temperature gradient has been analyzed for the contact stress behaviors that develop between the O-ring seal and the surfaces with which it comes into contact. The leakage of an O-ring seal will occur when the pressure differential across the seal just exceeds the initial (or static) peak contact stress. The contact stress behaviors that develop in compressed O-rings, in common case of restrained geometry (grooved), are investigated using the finite element method. The analysis includes material hyperelasticity and axisymmetry. The computed FEM results show that the contact stress behaviors are related to a compression rate and a temperature gradient between the vacuum chamber with a groove and the contacting plate with a cooling jacket.

• Tribology and Lubricants
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• 제30권6호
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• pp.370-377
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• 2014

The basic elements in a rotary-type scroll compressor are two identical spiral scrolls containing refrigerant gas. The pressure variations in the compression pockets of a scroll compressor change the forces acting on the orbiting scroll, and these forces affect the dynamic behavior of the compression mechanism parts. To achieve high efficiency, using a self-sealing mechanism as a tip seal mechanism is very effective. Tip seals, which are placed on top of the scroll wraps, accomplish thrust sealing. This study calculates the friction force between the tip seal and the side plate of a scroll compressor using the numerical model considered in the Reynolds equation. The calculated friction force is verified by an experiment using a pin-on-disk apparatus. A hydraulic servo valve that controls the pressure of the oil hydraulic cylinder applies the normal load for the test, and a DC servo motor controls the sliding velocity of the disk. The friction force and normal load are measured by the force sensors attached to the supporting parts. The results show that the theoretical and experimental results are similar and that the friction is influenced by the viscosity of the oil and the sliding velocity of the scroll.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2013년도 춘계학술대회 논문집
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• pp.1173-1174
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• 2013

• 대한기계학회논문집
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• 제18권6호
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• pp.1430-1438
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• 1994

Friction-factors for honeycomb surfaces are measured with a flat plate tester. The flat plate test apparatus is described and method is discussed for determining the friction-factor experimentally. The friction-factor is calculated for the flat plate test based on the Fanno-line flow. The test parameters are honeycomb cell width, depth, clearance, inlet pressure, and Reynolds number(or Mach number). A new empirical friction-factor model for honeycomb surfaces are developed as a function of these parameters.

• Tribology and Lubricants
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• 제21권5호
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• pp.227-235
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• 2005

This paper presents a tribological study on the failure cases of automatic transmission components in a passenger car. The automatic transmission system is composed of torque converter, clutch, brake, planetary gear, and valve body controlling oil pressure of an automatic transmission fluid. The most largest influence components in an automatic transmission are a torque converter and clutch plate in which are influenced by a wear and torque converting energy loss. The failure case study of an automatic transmission indicates that the tribological design and maintenance technologies should be considered as a key design concept. This means that the failure and power energy loss come from the friction, wear and a oil leakage of an automatic transmission, which is related to the oil seal and O-ring seal failures.

• Journal of Mechanical Science and Technology
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• 제18권10호
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• pp.1849-1858
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• 2004

For examining friction-factor characteristics of round-hole pattern surfaces which are usually applied on damper seals, flat plate test apparatus is designed and fabricated. The measurement method of leakage and pressure distribution along round-hole pattern specimen with different hole area is described and a method for determining the Fanning friction factor is discussed. Results show that the round-hole pattern surfaces provide a much larger friction factor than smooth surface, and the friction factor vs. clearance behavior yields that the friction factor generally decreases as the clearance increases unlike the results of Nava's flat plate test. As the hole depth is decreased, the friction factor is increased, and maximum friction factor is obtained for 50% of hole area. Since the present experimental friction factor results show coincident characteristics with Moody's friction factor model, empirical friction factors for round-hole pattern surfaces are obtained by using the Moody's formula based on curve-fit of the experimental data. Results of Villasmil's 2D CFD simulation support the present experimental test result.

• 구강회복응용과학지
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• 제33권2호
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• pp.80-87
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• 2017

목적: 이 연구는 새로운 레진계 근관실러인 Any-Seal의 여러 물성을 AH Plus Jet와 비교하여 평가하고자 했다. 연구 재료 및 방법: 흐름성, 방사선 불투과성, 압축 강도를 ISO 6876/2001기준에 의해 측정하였다. 흐름성은 실러 0.05 mL를 두 개의 유리판 사이에 놓고 100 g의 무게로 눌러 측정했다. 실러 혼합 10분 뒤 무게를 제거하고 눌려진 실러의 지름을 측정했다. 방사선 불투과성은 각 근관실러를 지름 10 mm, 높이 1 mm의 디스크형 시편으로 만들어 aluminum step wedge와 함께 방사선 촬영을 하여 분석했다. 압축 강도는 각 실러를 4 mm 지름과 6 mm 높이의 실린더 형태로 만든 다음 24시간 후와 1주일 후에 측정했다. 결과: 두 근관실러의 흐름성과 방사선 불투과성 값은 ISO 6876/2001조건에 맞았다. 흐름성은 AH Plus Jet와 Any-Seal 사이에 통계적으로 유의한 차이가 없었다(P > 0.05). AH Plus Jet가 방사선 불투과성 값을 나타냈다(P < 0.05). 24시간 후와 1주일 후 모두에서 AH Plus Jet가 더 높은 압축 강도를 보였다(P < 0.05). 결론: Any-Seal이 낮은 압축 강도를 보였으므로 다른 물리적, 생물적 특성에 대해 더 많은 연구가 임상적 활용 전에 필요할 것으로 생각한다.

• 한국자동차공학회논문집
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• 제12권4호
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• pp.207-212
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• 2004

Full-beads of multi-layer steel engine head gaskets that are used to seal the combustion gas between the head and the block are subject to cyclic bending stresses due to the variation of the head/block gap during engine operation. The S-N curve for the fatigue durability assessment of the full-bead formed on NBR-coated SUS301 thin plate is deduced from the axial fatigue test results because of the difficulty in conducting the bending fatigue test of thin plate. The experimental verification of the deduced S-N curve is presented. It is shown that the NBR coating increases the endurance limit of the plate significantly. Mechanism of crack nucleation and propagation in the full-bead is discussed with photographs of the fatigue cracks.

• International Journal of Automotive Technology
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• 제6권2호
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• pp.191-196
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• 2005

A full-bead of multi-layer-steel (MLS) engine head gasket is used to seal the combustion gas. Finite element analyses were conducted to assess the dependence of the sealing performance of full-bead on the forming process consisting of embossing and flatting operations. It is demonstrated that the sealing performance is enhanced with more severe deformation of the bead plate during the embossing, i.e., with the increase in the punching depth, the punch height, the punch width and the friction coefficient of the bead plate against the punch and die, and with the decrease in the width of die cavity. Meanwhile, the flatting process that is employed to adjust the height of the embossed full-bead has no influence on the sealing performance.