• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 1999년도 춘계학술대회 논문집
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• pp.123-127
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• 1999

This paper suggests the establishment of high-accuracy and high-efficiency machining method of scroll shape workpiece by using the feed control method. The cutting paths for machining the inside and outside surfaces of the scroll-shape workpiece are calculated, and the calculation method of the cutting chip areas based on the coordinate of the base circle is shown. A feed control method is proposed for a constant cutting area and cutting force. By machining test of scroll shape workpiece, The machined accuracy of wrap, tool wear, and surface roughness are evaluated. By this method, Reduction of the machining time and large increase of the efficiency can be expected.

• 소성∙가공
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• 제9권1호
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• pp.52-58
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• 2000

Hot precision forging with a back pressure was investigated for manufacturing of compressor parts made of Al-Si alloy. Disk-shaped blank made of Al-Si alloy was hot forged, and ribs were formed by loading back pressure on their top. The influence of the back pressure and die temperature on forgeability and properties of parts made of Al-Si alloy were examined. Using the F.E.M. simulation, we found the optimum vallue of back-pressure. The prototypes of scroll parts were forged into the near-net shape and satisfied the required properties.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2001년도 추계학술대회논문집B
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• pp.365-370
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• 2001

In order to minimize unstable flow occurred at a multiblade fan/scroll system, optimal angle and shape of cut-off was determined by using two-dimensional turbulent fluid field analyses and neural network. The results of CFD analyses were used for learning as data of input and output of neural network. After learning neural network optimization process was accomplished for design variables, the angle and the shape of cut-off, in the design domain. As a result of optimization, the optimal angle and shape were obtained as 71 and 0.092 times the outer diameter of impeller, respectively, which are very similar values to previous studies. Finally, it was verified that the fluid field is very stable for optimal angle and shape of cut-off by two-dimensional CFD analysis.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2001년도 춘계학술대회논문집C
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• pp.111-115
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• 2001

The die design for hot forging was investigated for manufacturing precisely of scroll rotor made with Al-Si alloy. A scroll rotor is a non-symmetric 3-D shape part, having involute wraps. Disk-shaped billet of Al-Si alloy was extruded to wraps and boss simultaneously. Because the involute wraps is not axi-symmetric, the flow velocity and the stress of die is very much different at each portion. Moreover, the die in wraps portion is a cantilever beam and fractured. In this paper, the analysis of forming and die stress is investigated using the FEM tool, DEFORM-3D. The tensile strength of tool material is $250kg/mm^{2}$. From the analysis results, we can find the maximum principal stress of die is over the fracture strength and redesign the die. The prototype forged part is superior in net shaping and microstructure.

• 유체기계공업학회:학술대회논문집
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• 유체기계공업학회 2004년도 유체기계 연구개발 발표회 논문집
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• pp.70-77
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• 2004

Comprehensive investigation on the outlet's geometric shapes of a centrifugal blower with higher inlet resistance than an atmospheric pressure is carried out for improvements of its performance. Most unwanted behaviors of such blower are pulsating flows because of unbalance between inflows and outflows in a scroll casing. In order to reduce this undesirable phenomenon a triump is made for both the shape of outlet duct and an accessory structure inserted in the outlet port of the blower. The modification on the shape is concerned with the contraction of cross sectional area and the attached structure is for an intentional obstruction to cause a flow resistance. The details of the modification are examined for different cases and results. The methodologies for the work are performance evaluations including noise level and velocity measurements with PIV Consequently, the performance of improved system is close to that of the system operating with atmospheric pressure at the inlet.

• 설비공학논문집
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• 제17권2호
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• pp.95-100
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• 2005

Numerical simulations and experiments were conducted to analyze the design parameters for a slim room air-conditioner. These design parameters included a fan shape, a front panel, a scroll shape, a bell mouth, a distance between a fan and a heat exchanger, etc. Each design parameter was analyzed numerically and/or experimentally in terms of the flow rate and the sound pressure level, which should be the most influential factors for developing the slim room air-conditioner. The fan with a uniform height showed a better performance than that with a linearly varying height. It is recommended to use a front grill rather than a front panel according to sound pressure levels since the front panel itself is a huge resistance to the inlet flow. A redesigned scroll shape by changing the rotational direction of a fan also contributed a lot to lowering the sound pressure level. There existed a distance between a fan and a heat exchanger, where flow rates increased effectively.

• 한국가스학회지
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• 제20권5호
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• pp.50-56
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• 2016

본 연구에서는 개방형 무급유식 스크롤 압축기를 개조하여 유기랭킨사이클(ORC)용 소형의 스크롤 팽창기를 설계 및 제작하였다. 팽창기 케이스는 직육면체 형태로 총 체적은 $0.0394m^3$이며, 성능특성 연구를 위해 작동유체로 R245fa를 사용하는 ORC 사이클을 구축하고, 다양한 팽창기 입구압력 및 회전속도 조건에서 성능시험을 수행하였다. 성능시험에서 획득한 열역학적 물성값을 스크롤 팽창기의 semi-empirical 시뮬레이션 모델에 적용해 파라미터를 계산하고, 열역학적 분석을 통해 계산한 실험값과 시뮬레이션값의 비교를 수행하였다.

• 박물관보존과학
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• 제16권
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• pp.56-81
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• 2015

족자 고리는 끈이나 유소를 고정시켜 걸 수 있도록 하는 장황 부속품으로 형태가 다양하며 여러 금속재를 사용하여 제작되었다. 현재 전통 형식의 고리는 대부분 개장으로 인해 유실되었으며, 일본식 고리를 사용하고 있다. 따라서 본 연구에서는 국립중앙박물관에 소장된 전통 족자 19점을 대상으로 고리의 형태와 제작기법, 성분을 조사하여 옛 형태를 복원해 보고자 하였다. 의궤 내용에서 고리는 원환(圓環), 국화동(菊花童), 배목(排目) 등 고유의 명칭으로 기록되어 있다. 휴대용 엑스선 형광분석기(portable X-ray fluorescence, Artax, Rontec)로 성분을 분석한 결과, 전통 형식의 고리는 황동, 철, 은-구리합금 등 다양한 금속재로 확인되었다. 구리와 아연이 주성분인 황동은 17점 족자 고리에 사용되었다. 전 윤시달 초상(신2339)의 배목에서는 철을 사용하였으며, 주석-납 합금으로 도금하였다. 이서구 초상(신1065)에서는 고리 전체가 은-구리합금으로 제작되었음을 확인하였다. 광학현미경(Leica, M205A)으로 제작 방법을 조사한 결과 원환은 금속봉을 절단한 뒤 둥글게 휘어 만든 유형과 주조로 제작된 유형으로 확인되었다. 배목은 주조한 합금으로 봉재나 판재를 만들고 다시 단조과정을 거쳐 제작하였고, 배목장식은 금속판재를 잘라 형태를 만든 후 축조와 타출기법 등으로 무늬를 새겨 장식하였다.

• 한국유체기계학회 논문집
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• 제7권3호
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• pp.32-38
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• 2004

Shape of a multi-blades centrifugal fan is optimized by response surface method based on three-dimensional Navier-Stokes analysis. For numerical analysis, Reynolds-averaged Navier-Stokes equations with standard $k-{epsilon}$ turbulence model are transformed into non-orthogonal curvilinear coordinate system, and are discretized with finite volume approximations. Due to the large number of blades in this centrifugal fan, the flow inside of the fan is regarded as steady flow by introducing the impeller force models for economic calculations. Optimizations with and without constraints are carried out. Design variables, location of cur off, radius of cut off, expansion angle of scroll and width of impeller were selected to optimize the shapes of scroll and blades. Data points for response evaluations were selected by D-optimal design, and linear programming method was used for the optimization on the response surface. As a main result of the optimization, the efficiency was successfully improved. The correlation of efficiency with relative size of inactive zone at the exit of impeller is discussed as well as with average momentum fluxes in the scroll.

• 한국분말야금학회:학술대회논문집
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• 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part2
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• pp.804-805
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• 2006

Electric scroll-compressor drives are commonly used for e.g. home appliance cooling units. The recent development of hybrid cars with internal combustion engine in combination with electrical propulsion requires new solutions to be able to cool the passenger compartment of cars at stand-still. Both application areas demand efficient motor drives to reach good economy and efficient use of limited battery power as well as competitive volume/weight for a given output. The BLDC motor is a controllable and efficient solution. A major part of the motor is the soft-magnetic core. The powder based $Somaloy^{(R)}$ material shows high resistivity and induction as the result of engineered iron particles with in-organic coating. The unique features of compacted $Somaloy^{(R)}$ components can be utilized to enhance the shape and total volume of the BLDC motor with at least maintained efficiency compared to the use of traditional laminated steel sheet cores. A careful design of the $Somaloy^{(R)}$ components can also simplify assembly and positively influence the coil configuration. This study shows a comparison between a typical laminated BLDC motor and a redesigned, $Somaloy^{(R)}$ based version adapted for a scroll-compressor application.