• Title/Summary/Keyword: Screw tool design

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Development of Automatic Tool Changer with Servo-Motor (서보모터를 이용한 자동공구교환장치의 개발)

  • Ko, Jeong-Han;Kang, Ki-Young;Lee, Sang-Jo
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.5 s.98
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    • pp.66-73
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    • 1999
  • To enhance machining efficiency, tool exchange time have to be reduced. Most automatic tool changer is made up of compound cam and motor. it is not easy to design and manufacture compound cam, and it has no flexibility. But if servo motor is used, it is easy to changer is developed with servo motor, clutch, ball-screw and spline nut. Experimental results show that automatic tool changer designed with servo motor have good faculties.

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A Study on the development of the CAD System for Screw Thread Gauge (나사용 한계게이지의 CAD화에 관한 연구)

  • Lee, Dong-Ju;Lee, Kwang-Gil
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.7 no.5
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    • pp.85-91
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    • 1998
  • The CAD system which enables to design and draw the screw thread gauges was developed and constructed. This system was proposed based on Visual C++ Version 5.0. Even beginners can get drawings as well as concerned data for the manufacturing of screw thread limit gauges by selecting the input data. This system was constructed form relevant standards and regulations and was developed based on the Korean Standard and referred to ISO, JIS, handbooks and textbooks. This system shall provide more powerful and user friendly tool for design and drawing for screw thread gauges such as metric fine and coarse threads, unified fine and coarse threads, parallel and taper pipe threads. The results of this system are proved to be in good agreement with concerned standards and regulations.

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Performance Evaluation and Analysis of the Screw and Die of the Single Screw Extruder Using the CFD (CFD를 이용한 단축압출기 스크류 및 다이스의 성능시험평가 및 해석에 관한 연구)

  • Kim, Jae-Yoel;Chung, Hyo-Hee
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.18 no.2
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    • pp.194-200
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    • 2009
  • The extruder type is classified as screw type and non-screw type in terms of the extrusion method. The screw type extruder, which is the most frequently used, is classified as the single screw extruder and the multi-screw extruder. They are classified as vertical type and horizontal type in terms of structure; and those for compounding and for forming in terms of function. The single screw extruder is a universal extruder, most of which is suitable for the extrusion forming of thermoplastic resin. The multi-screw(two-screw, three-screw and four-screw) extruder can increase the extrusion power using the engagement of the screw flank. The single screw extruder does not have a good mixing ratio of the raw material and stable extrusion power, while it has low construction cost and operation cost. In this study, the single screw extruder, which has many weak points compared with the multi-screw extruder, was studied. There have been many studies on the single screw extruder, and they led to its significant development. The existing study method, however, had complex analysis processes and required much time. In this study, the CFD was applied to the performance test and analysis of the extruder, and the optimal design condition of the extrusion power for the screw and die of the single screw extruder was found by comparing the analysis results with the actual performance measurement of the single screw extruder.

The Development of Pin Screws into the Bone for External Fixator (체외 고정구용 골 삽입 금속 나사 개발)

  • Choi, Y.C.;Rhee, K.M.;Na, W.H.;Song, B.S.
    • Journal of rehabilitation welfare engineering & assistive technology
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    • v.2 no.1
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    • pp.5-17
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    • 2009
  • We developed bone-insertion pin screw that can be used for purposed treatment by combining with the external fixator which is the subsidiary tool for the healing of the fracture (open fracture of long bone, reconstruction of soft tissue and arthrodesis etc.) Furthermore, for the frist time, we succeeded in domestic-producing this screw, using specially-designed treating tool stuck on the lathe machine and abrasive blasting machine, and the post-dealing technique and process. In comparison with other foreign products, we could get more desirable results in various tests. This pin screw has 103% characteristics of the average of foreign products. Thus we'd like to introduce design techniques, post-dealing process and result of function tests.

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A Dynamic Modeling & State Sensitivity Analysis of the Surface Mounting Device (Surface Mounting Device의 동역학적 모델링 및 상태 민감도 해석)

  • Jang, Jinhee;Han, Changsoo;Kim, Jungduck
    • Journal of the Korean Society for Precision Engineering
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    • v.13 no.7
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    • pp.90-99
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    • 1996
  • In the area of assembly process of micro-chips and electronic parts on the printed circuit board, surface mounting device(SMD) is used as a fundamental tool. Generally speaking, the motion of the SMD is based on the ball screw system operated by any type of actuators. The ball screw system is a mechanical transformed which converts the mechanical rotational motion to the translational one. Also, this system could be considered as an efficient motion device against mechanical backlash and friction. Therefore a dynamic modeling and state sensitivity analysis of the ball screw system in SMD have to be done in the initial design stage. In this paper, a simple mathematical dynamic model for this system and the sensit- ivity analysis are mentioned. Especially, the bond graph approach is used for graphical modeling of the dynamic system before analysis stage. And the direct differentiation method is used for the state sensit- ivity analysis of the system. Finally, some trends for the state variables with respect to the design variables could be suggested for the better design and faster operating based on the results of dynamic and state sensitivity.

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A Study on the Development of the Screw for Permanent Fixing Using ADS (ADS를 이용한 영구체결용 나사개발에 관한 연구)

  • 박진형;김태호;김민주;이승수;전언찬
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2001.10a
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    • pp.286-291
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    • 2001
  • This study is an introduction of ADS in which we have written out programs which can design three-dimensional machine parts and reduce the required time for design them comparing with other CADs. Among the machine parts, screws are commonly used in joining one part to another because of easy handing but welding and rivet are used to join permanently them even thought hard operation. Consequently, we have developed the screw fer permanent fixing using stairs type screw threads, which is considered as the main machine parts in joining. For that, we designed permanent fastened screws according to the different rotation angle using VisualLISP and transferred it to ANSYS, structural solution program, to find out allowance load, maximum equivalent stress and where it occur.

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Study on the reverse engineering and performance test in the development of screw flowmeter (스크류유량계 개발에 있어서의 역공학 및 성능평가에 관한 연구)

  • Kim Jong-Yoon;Hwang Jong-Dae;Lee Sang-Ryul;Jung Yoon-Gyo
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2005.05a
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    • pp.132-137
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    • 2005
  • This research presents a modeling and a manufacturing method of screw type flow meter. This paper introduces the efficient design and manufacturing method of screw type flow meter using reverse engineering and test technology. The methods introduced this paper utilize the reverse engineering that is increasing accuracy of modeling and manufacturing of reverse model. And then it can be used in performance test with hydraulic test equipment. Hence this can be used in the basic document for development of the quite accurate flow meter.

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Simulation based Process Design of Flat Die Thread Rolling for Micro Screw (마이크로 스크류의 해석기반 판형 전조성형공정 연구)

  • Park, K.D.;Song, J.R.;Lee, H.J.;Lee, G.A.;Lee, N.K.;Lee, H.W.;Ra, S.W.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.10a
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    • pp.62-65
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    • 2009
  • There have been strong demands for micro size screw with high precision due to miniaturization and integration trends for electronic products such as Hard Disk Drives. The thread rolling process for screw manufacturing are lower unit cost, reduced material utilization, and superior mechanical properties compared to the machining process. But little work has been done on the thread rolling of micro size screw. In this paper, we investigate thread rolling process using Finite Element Analysis (FEA) and parameter study for screw manufacturing. And we also carried out compression tests to obtain the material property and to implement into the FE tool for the numerical simulation. In case that parameter of relative position oldies is half length of pitch for maintaining the continuous thread profiles, we found that shear friction factor was 0.9 during the thread rolling process using FEA. We are trying to develop the thread rolling process using the FE-simulation to manufacture screws which have been commonly produced from the industrial level fabrication at present.

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Design of high speed feed drive system in machine tools (고속화를 위한 공작기계 이송계의 설계)

  • 고해주;박성호;정윤교
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1999.05a
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    • pp.39-44
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    • 1999
  • It can be acquired the high effective productivity through of high speed, precision of machine tools, and then, machine tools will be got a competitive power. Industrially advanced countries already developed that the high speed feed is 60m/min using the high speed ball screw. Also, a lot of problems have happened the feed drive system. It is necessary to study about the character of positioning accuracy, heat generation and high speed control for feed drive system of high speed. In this study, we make use of the feed drive system with a ball screw of large-scale-lead. We'll develop the feed drive system at the speed of 60m/min. Using the design of the mechanical element and the high speed control, the basic design concept can be established. After manufacturing one-shaft feed drive system and conducting the performance test, it'll be analyzed properties of the high speed feed drive system.

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A study on Processing technology of high-speed and high-accuracy for Metal Mold Cutting (금형가공을 위한 고속.고정도 가공기술의 연구)

  • 박희영
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1999.10a
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    • pp.221-226
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    • 1999
  • It can be acquired the high effective productivity through of high speed, precision of machine tools, and then, machine tools will be got a competitive power. Industrially advanced countries already developed that the high speed feed is 50m/min using the high speed ball screw. Also, a lot of problems have happened the feed and servo drive system. It is necessary to study about the character of positioning accuracy, heat generation and high speed/accuracy control for feed/servo drive system of high speed/accuracy. In this study, we make use of high performance vertical machine center with a ball screw of large-scale-lead. Also, we'll apply the high-speed/accuracy control technology in this part of feedforward control, multi-buffering block size, etc. Using the design of the mechanical element and high-speed precision control, the basic design concept can be established.

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