• 제목/요약/키워드: Scheduling Planning

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디스패칭 룰 기반의 Advanced Planning and Scheduling (APS) 시스템 활용 사례연구 (A Case Study on Application of Dispatching Rule-Based Advanced Planning and Scheduling (APS) System)

  • 이재용;신문수
    • 산업경영시스템학회지
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    • 제38권3호
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    • pp.78-86
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    • 2015
  • Up-to-date business environment for manufacturers is very complex and rapidly changing. In other words, companies are facing a variety of changes, such as diversifying customer requirements, shortening product life cycles, and switching to small quantity batch production. In this situation, the companies are introducing the concept of JIT (just-in-time) to solve the problem of on-time production and on-time delivery for survival. Though many companies have introduced ERP (enterprise resource planning) systems and MRP (material requirement planning) systems, the performance of these systems seems to fall short of expectations. In this paper, the case study on introducing an APS (advanced planning and scheduling) system based on dispatching rules to a machining company and on finding a method to establish an efficient production schedule is presented. The case company has trouble creating an effective production plan and schedule, even though it is equipped with an MRP-based ERP system. The APS system is applied to CNC (computer numerical control) machines, which are key machines of the case company. The overall progress of this research is as follows. First, we collect and analyze the master data on individual products and processes of the case company in order to build a production scheduling model. Second, we perform a pre-allocation simulation based on dispatching rules in order to calculate the priority of each order. Third, we perform a set of production simulations applying the priority value in order to evaluate production lead time and tardiness of pre-defined dispatching rules. Finally, we select the optimal dispatching rule suitable for work situation of the case company. As a result, an improved production schedule leads to an increase in production and reduced production lead time.

컨벤션시스템의 서비스 품질제고를 위한 최적운영계획 수립 (The Optimal Operating Planning of Convention Systems for Service Quality)

  • 김창대;문재영
    • 품질경영학회지
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    • 제36권1호
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    • pp.40-48
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    • 2008
  • The purpose of this study is to rationally manage service facilities of convention center. This study is to develop the algorithm to consider optimal assignment and optimal operation system planning for convention center. The scheduling algorithm of this study develops through constructing the mathematical model and analyzing the mathematical structure of variables and constraints in model. The scheduling algorithm develops to consist eight stage of optimal operation planning and five stage of optimal assignment planning. Especially, this study indicates that optimum answer through mathematical model and results of algorithm is nondiscrimination.

Integrated Process Planning with Scheduling System in Cellular Manufacturing

  • Leem, Choon-Woo;Kim, Young-Il;Kim, Wong-Joong
    • 산업경영시스템학회지
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    • 제19권39호
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    • pp.27-36
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    • 1996
  • The objective of this paper is to outline an integrated cellular manufacturing system (ICMS) which integrates process planning and scheduling in the cellular manufacturing environment. It combines design systems with manufacturing systems in batch production. Furthermore, it is developed to overcome the difficulties that exist in the current manufacturing practices.

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국내 주요 산업별 스케줄링 기법의 연구동향 (Research Trends of Scheduling Techniques for Domestic Major Industries)

  • 이재용;신문수
    • 산업경영시스템학회지
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    • 제41권1호
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    • pp.59-69
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    • 2018
  • The up-to-date business environment for Korean manufacturers is very complex and rapidly changing. Especially, the companies have faced with various changes derived from small quantity batch production, diversification of customer demands, and short life cycles of products. Consequently, the Korean manufacturing companies are in need of more efficient production planning and scheduling techniques. In this paper, the research trend of scheduling techniques is investigated to provide relevant information to researchers in this field. Furthermore, some implications for future researches are presented regarding literatures published in Korea over the last 10 years. This paper presents an entire investigation into Korean research works on scheduling (2,569 papers) that are published from 2007 to 2016. Especially, detailed analysis was carried out in the following three industry : 1) semiconductor, 2) shipbuilding and 3) automobile. In this paper, approaches to scheduling presented in the literature are categorized into the following three categories : 1) application, 2) algorithm, and 3) simulation modeling. First, in the semiconductor industry, scheduling techniques related to semiconductor cleaning processes, photolithography processes, chemical processes, transport and transport equipment have been found to be dominant. Second, the shipbuilding industry is focused on assembly processes, transporter, crane and various existing production management system. On the other hand, the scheduling research of the automobile industry is mainly focused on the vehicle movement routing and procurement supply-chain planning algorithm in terms of logistics. The conclusion of this study are expected to provide many implications for various types of academic and practical follow-up studies related to scheduling in consideration of main characteristics of semiconductor, shipbuilding and automobile industries.

작업구역의 합리적 분할에 의한 건축 마감공사의 공정운영 개선 (Improvement of Construction Process management dividing the work area reasonably in Building Construction)

  • 윤유상;정영권;서상욱;신동우;김창덕;김경래
    • 한국건설관리학회논문집
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    • 제4권2호
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    • pp.59-65
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    • 2003
  • 현대의 건축공사는 고층화 추세에 따라 반복공정의 수가 증가하고, 마감공사에서의 관련 공종 수가 증가하여 작업연속성에 대한 계획 및 공사관리가 중요하게 인식되고 있다. 이러한 마감공사의 합리적 운용을 위해 작업구역의 분할과 각 작업을 일정한 리듬으로 반복되도록 함에 따라 공정의 개선을 이루고자하는 기법 중의 하나가 택트공정관리 기법이다. 택트공정관리에서는 작업구역의 출역인원 파악으로 현재의 공정 진행률을 측정하는데, 작업의 특성을 고려하지 않은 작업구역 분할 체계는 출역인원의 정확한 파악을 저해하는 요소로 작용한다. 따라서 본 연구에서는 사례조사 및 현장 인터뷰를 통하여 현재 작업구역 분할 체계와 맞지 않는 공종을 파악하고, 작업의 특성을 고려한 작업구역 분할 체계를 제시하였다.

변합기 공정 개선을 위한 APS(Advanced Planning & Scheduling) 프로세스 설계에 관한 연구 (A Study on the Process Design of Advanced Planning & Scheduling for Transformer Operation Improvement)

  • 황덕형;남승돈;조용욱;오선일;나승훈;강경식
    • 대한안전경영과학회지
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    • 제14권2호
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    • pp.159-166
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    • 2012
  • As enterprises, based on the forecast of the customer's demand and collaboration with the suppliers, establish the integrated system directing supply, production, and distribution for the increase of productivity, Thus, this study intends to find the most urgent and critical factors for the improvement of the information system by externalizing factors affecting the operation of information system, suggest the process to improve the relevant functions of information system, and design the process. As a result of the analysis of the previous studies on the improvement of the information system, many studies were conducted on the improvement of ERP and SCM, yet there was no study conducted targeting about APS (Advanced Planning & Scheduling). Thus, this study chose APS as the subject for the design of the process for the improvement for the information system.

선박건조공정의 미세 통합 일정 관리 체계 구축에 관한 연구 (A Study on the Construction of Detail Integrated Scheduling System of Ship Building Process)

  • 김용섭;이대형
    • 대한조선학회논문집
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    • 제44권1호
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    • pp.48-54
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    • 2007
  • Higher productivity and less cost during the manufacturing process of ships are required to maintain international competitiveness of modern shipbuilding industries. The integrated hull/ outfitting/ painting scheduling(IHOP) process is a final point, where logistics are finally being integrated and upcoming schedules are made. Therefore, more profits are expected from IHOP by effective management. In this thesis, IHOP is proposed in order to solve how to choose block erection date with IHOP scheduling logic. The result of IHOP scheduling is highly advised to utilize fabrication, outfitting shops. A standardized operation and load of resource will eventually be applied in long-term time span point of view for this will make it easy to enable capacity planning and workforce planning. It is also expected to eliminate inefficiency in overtime work and efficiently utilize manpower in short-term.

조선공업에서의 공간일정계획 시스템 개발 및 응용 (Development of the Spatial Scheduling System and Its Applications in Shipbuilding Industry)

  • 정귀훈;백태현;민상규;김형식;박주철;조규갑;박창규
    • 산업공학
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    • 제14권4호
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    • pp.394-402
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    • 2001
  • In this study, we deal a spatial scheduling system for the block painting process in the shipbuilding industry. In general, the spatial scheduling for the block painting process is a very complicated task. Because spatial allocation of each block in blasting and painting cells is considered simultaneously. Thus the spatial scheduling for the block painting process is the problem of planning and control of operation, which arises in shipyard. This system is developed for blocks to meet the delivery date given by the shipyard production planning system, to maximize space utilization of blasting and painting cells and to balance workload among working teams. And it has been tested using actual scheduling data from a shipyard and successfully applied in a paint shop in a shipbuilding company.

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응급의료센터를 위한 위험기반 운영계획 모델 (Risk-based Operational Planning and Scheduling Model for an Emergency Medical Center)

  • 이미림;이진표;박민재
    • 산업경영시스템학회지
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    • 제42권2호
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    • pp.9-17
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    • 2019
  • In order to deal with high uncertainty and variability in emergency medical centers, many researchers have developed various models for their operational planning and scheduling. However, most of the models just provide static plans without any risk measures as their results, and thus the users often lose the opportunity to analyze how much risk the patients have, whether the plan is still implementable or how the plan should be changed when an unexpected event happens. In this study, we construct a simulation model combined with a risk-based planning and scheduling module designed by Simio LLC. In addition to static schedules, it provides possibility of treatment delay for each patient as a risk measure, and updates the schedule to avoid the risk when it is needed. By using the simulation model, the users can experiment various scenarios in operations quickly, and also can make a decision not based on their past experience or intuition but based on scientific estimation of risks even in urgent situations. An example of such an operational decision making process is demonstrated for a real mid-size emergency medical center located in Seoul, Republic of Korea. The model is designed for temporal short-term planning especially, but it can be expanded for long-term planning also with some appropriate adjustments.