• Title/Summary/Keyword: Scan Testing

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Evaluation of the Surface Crack by a Large Aperture Ultrasonic Probe (대구경 초음파 탐촉자를 이용한 표면균열 평가)

  • Cho, Yong-Sang;Kim, Jae-Hoon
    • Journal of the Korean Society for Nondestructive Testing
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    • v.24 no.2
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    • pp.180-185
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    • 2004
  • Conventional ultrasonic examination to detect micro and small surface cracks is based on the pulse-echo technique using a normal immersion focused transducer with high frequency, or an angle-beam transducer generating surface waves. It is difficult to make an automatic ultrasonic system that can detect micro and small surface cracks and position in a large structure like steel and ceramic rolls, because of the huge data of inspection and the ambiguous position data of the transducer. In this study, a high-precision scanning acoustic microscope with a 10MHz large-aperture transducer has been used to assess the existence, position and depth of a surface crack from the real-time A, B, C scans obtained by exploiting the ultrasonic diffraction. The ultrasonic method with large aperture transducer has improved the accuracy of the crack depth assessment and also the scanning speed by ten times, compared with the conventional ultrasonic methods.

Study on Enhancements to Ultrasonic Data Imaging Using Full Matrix Capture Technique (Full Matrix Capture 기법을 통한 초음파신호 영상화 향상 연구)

  • Lee, Tae-Hun;Yoon, Byung-Sik;Lee, Jeong-Seok
    • Journal of the Korean Society for Nondestructive Testing
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    • v.35 no.5
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    • pp.299-306
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    • 2015
  • A conventional phased array system can control an ultrasonic beam electronically by adjusting the excitation time delay of individual elements in a multi-element probe and produce an ultrasonic image. In Contrast, full matrix capture (FMC) is a data acquisition process that allows receiving ultrasonic signals from one single shot of the phased array transducer element through all the other elements and captures the complete dataset from every possible transmit-receive combination. This FMC data can be used to create the ultrasonic image in post processing. It is possible to produce not only images equivalent to conventional phased array image but also total focusing method (TFM) images with improved resolution and sharpness, which is virtually focused at any point in a region of interest. In this paper, the system that can perform FMC by using a conventional phased array instrument is developed, and a study was conducted on the imaging algorithms to reconstruct sector B-scan and TFM images from FMC dataset.

Ultrasonic Flaw Detection in Turbine Rotor Disc Keyway Using Neural Network (신경회로망을 이용한 터빈로타 디스크 키웨이의 결함 검출)

  • Son, Young-Ho;Lee, Jong-O;Yoon, Woon-Ha;Lee, Byung-Woo;Seo, Won-Chan;Lee, Jong-Kyu
    • Journal of the Korean Society for Nondestructive Testing
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    • v.23 no.1
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    • pp.45-52
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    • 2003
  • A number of stress corrosion cracks in turbine rotor disk keyway in power plants have been found and the necessity has been raised to detect and evaluate the cracks prior to the catastrophic failure of turbine disk. By ultrasonic RF signal analysis and using a neural network based on bark-propagation algorithm, we tried to evaluate the location, size and orientation of cracks around keyway. Because RF signals received from each reflector have a number of peaks, they were processed to have a single peak for each reflector. Using the processed RF signals, scan data that contain the information on the position of transducer and the arrival time of reflected waves from each reflector were obtained. The time difference between each reflector and the position of transducer extracted from the scan data were then applied to the back-propagation neural network. As a result, the neural network was found useful to evaluate the location, size and orientation of cracks initiated from keyway.

Design of Test Pattern Generator and Signature Analyzer for Built-In Pseudoexhaustive Test of Sequential Circuits (순서회로의 Built-In Pseudoexhaustive Test을 위한 테스트 패턴 생성기 및 응답 분석기의 설계)

  • Kim, Yeon-Suk
    • The Transactions of the Korea Information Processing Society
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    • v.1 no.2
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    • pp.272-278
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    • 1994
  • The paper proposes a test pattern generator and a signature analyzer for pseudoexhaustive testing of the combinational circuit part within a sequential circuit when performing built-in self test of the circuit. The test pattern generator can scan in the seed test pattern and generate exhaustive test patterns. The signature analyzer can perform the analysis of the circuit response and scan out the result. Such test pattern generator and signature analyzer have been developed using SRL(shift register latch) and LFSR(linear feedback shift register).

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A Method to Generate Test Patterns for Scan Designed Logic Circuits under Logic Value Constraints (논리값 제약을 갖는 스캔 설계 회로에서의 자동 시험 패턴 생성)

  • Eun Sei Park
    • Journal of the Korean Institute of Telematics and Electronics A
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    • v.31A no.2
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    • pp.94-103
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    • 1994
  • In testing for practical scan disigned logic circuits, there may exist logic value constraints on some part of primary inputs due to various requirements on design and test. This paper presents a logic value system called taboo logic values which targets the test pattern generation of logic circuits under logic value constraints. The taboo logic system represents the logic value constraints and identifies additional logic value constraints through the implication of the tqaboo logic values using a taboo logic calculus. Those identified logic value constraints will guide the search during the test pattern generation of avoid the unfruitful searches and to identify redundant faults due to the logic value constraints very quickly. Finally, experimental results on ISCAS85 benchmark circuits will demonstrate the efficiency of the taboo logic values.

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An Efficient IEEE 1149.1 Boundary Scan Design for At-Speed Delay Testing (지연고장 점검을 위한 효율적인 IEEE 1149.1 바운다리스캔 설계)

  • Kim, Tae-Hyung;Park, Sung-Ju
    • Journal of the Institute of Electronics Engineers of Korea SD
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    • v.38 no.10
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    • pp.728-734
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    • 2001
  • Delay defects on I/O pads, interconnections of a board, or interconnections among embedded cores can not be tested with the current IEEE 1149.1 boundary scan design. This paper introduces a simple design technique which slightly modifies the TAP controller to test delay defects at system speed. Experimental design shows that the technique proposed requires much less area than a commercial approach.

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Inspection of Cracks on the Express Train Wheel Using a High Speed Scan Type Magnetic Camera (초고속 스캔형 자기카메라에 의한 고속열차 차륜 탐상)

  • Lee, Jin-Yi;Hwang, Ji-Seong;Kwon, Seok-Jin;Seo, Jung-Won
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.32 no.11
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    • pp.943-950
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    • 2008
  • A novel nondestructive testing (NDT) system, which is able to detect a crack with high speed and high spatial resolution, is urgently required for inspecting small cracks on express train wheels. This paper proposes a high speed scan type magnetic camera, which uses the multiple amplifying circuits and the crack indicating pulse output system. The linearly integrated Hall sensors are arrayed in parallel, and the Hall voltages from each sensor in the scanning direction are obtained and amplified. High-speed NDT can be achieved by using the exclusive analog-digital converter and micro-processor because the ${\partial}\;V_H/\;{\partial}$ x value, which provides the most important crack information, can be obtained by buffering and calculating. The effectiveness of the novel method was verified by examine using cracks on the wheel specimen model.

Study on Highly Accuracy Quality Evaluation of Spot Weld by use of Image Processing Technique

    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.5 no.4
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    • pp.38-46
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    • 1996
  • This paper discusses the feasibility of Ultrasonic Nondestructive Evaluation (UNDE) technique for sport weld quality. Ultrasonic c-scan image assisted by image processing technique was used for Nondestructive Evaluation(NDE) of spot weld quality. Ultrasonic testing results obtained were confirmed and compared by Optical Microscope and SAM(Scanning Acoustic Mircroscope) observation of the spot-weld cross section, The results show that the nugget dinameter can be successfully measured with the accuracy of 0.5mm. It was ascertained that ultrasonic c-scan technique is very effective method for the sake of the approach to the quantitative measurement of nugget diameter and the discrimination of the corona bond from nugget. Additional support for the above conclusions is provided by the results for galvanized steel. The ultrasonic results for galvanized welds generally correspond to the results for uncoated steel. Finally, it was found that the above-mentioned technique can be sufficiently applied to NDE method for securing the Quality Assurance(QA) of spot welded products in production line.

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A study on the detection method of inner's crack of STS304 pipe using Ultrasonic Testing (초음파 검사법을 이용한 STS304 배관재 내부 균열 측정 방법에 대한 연구)

  • Hwang, Woong-Gi;Lee, Kyung-Min;Woo, Young-Kwan;Seo, Duck-Hee;Lee, Bo-Young
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2011.04a
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    • pp.415-418
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    • 2011
  • Thermal fatigue is one of the life-limiting damage mechanisms in the nuclear power plant conditions. The turbulent mixing of fluids of different temperatures induces rapid temperature changes to the pipe wall. The successive thermal transients cause varying cyclic thermal stresses. These cyclic thermal stresses cause fatigue crack nucleation and growth similar to the cyclic mechanical stresses. The aim of this study was to fulfil the need by developing an real crack manufacturing method, which would produce realistic cracks. The test material was austenitic STS 304, which is used as pipelines in the reactor coolant system of a nuclear power plants. In order to fabricate thermal fatigue crack similar to realistic crack, successive thermal transients were applied to the specimen. Thermal transient cycles were combined with heating (60sec) and cooling cycle (30sec). And, In order to identify ultrasonic characteristic, it was performed the ultrasonic reflection measuring method for the fabricated specimen. From the results of ultrasonic reflection measuring testing, it was conformed that A-scan results(average 83% of real crack depth) for the TFC reference specimen was more enhanced NDT reliability than results(average 38% of real crack depth) for the EDM notch reference specimen.

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MEASUREMENT OF THE EXCESSIVE STIMULUS TIME AFTER THE SENSORY THRESHOLD LEVEL DURING ELECTRIC PULP TESTING (전기 치수 검사 시 역치 자극 이후 과용(過用) 자극 시간의 측정)

  • Nam, Ki-Chang;Ahn, Seon-Hui;Kim, Soo-Chan;Kim, Deok-Won;Lee, Seung-Jong
    • Restorative Dentistry and Endodontics
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    • v.29 no.3
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    • pp.226-232
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    • 2004
  • Use of electric pulp testing elicits painful response in vital teeth. In this study, we examined the excessive time from pain feeling to stimulation disconnection in clinical situation. D626D (Parkell Inc., USA.) scan type electric pulp tester was used in total of 23 young healthy individuals. Each of the right central incisors and first premolars were used as testing teeth. Stimulation disconnection was achieved by EMG in anterior belly of digastric muscle, finger span, and voice and the excessive stimulation time over the sensory thresh-old was recorded. As a result, we found that the short responses before the stimulation disconnection appeared following order:EMG, finger span, and voice. The EMG disconnection is suggested to be used to reduce the excessive stimulus time in electric pulp testing.