• Title/Summary/Keyword: Saw-toothed

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Chip Formation of Ceramic Tools in Metal Cutting (절삭가공에서 세라믹 공구의 칩형상에 관한 연구)

  • 노상래;안상욱
    • Journal of the Korean Ceramic Society
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    • v.31 no.11
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    • pp.1355-1361
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    • 1994
  • With the availability of ceramics (Al2O3, Al2O3-TiC), it is possible to machine very hard steel at different cutting conditions. When hardened steel STD 11 is turned using ceramic tools, chip formation is observed conical-herical and arc chips with a cyclic saw toothed type. The main cause of saw toothed chip formation is observed conical-herical and arc chips with a cyclic saw toothed type. The main cause of saw toothed chip formation is found to be periodic gross shear fracture extending from the free surface of the chip toward the tool tip. In regard to chip control, ceramic Al2O3 is superior to the other cutting tools. The roughness of machined surface was getting worse with increasing of cutting speed and feed.

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A Study on the Cutting Mechanism and Energy with Saw-toothed Chip (톱니형Chip의 절삭기구와 Energy에 관한 연구)

  • Kim, Hang-Young;Oh, Seok-Hyung;Seo, Nam-Seob
    • Journal of the Korean Society for Precision Engineering
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    • v.4 no.3
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    • pp.44-51
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    • 1987
  • In metal cutting various types of chips are produced in consequence of cutting conditions. Flow-type chips have been studied in most cases because they are easier to be analyzed, but the actual surfaces of chips are not smooth, but crushed. This paper deals with saw-toothed chips, special types of flow-type chips, which have deep concaves and high convexes and sharp angles on the free surface. I tried to establish the theory of saw-toothed chip mechanism through experimental observation, that is, the mathmatical model of the cutting energy and cutting mechanism through the geometrical observation of the chips by using a microscope. The results obtained are as follows: 1. The mechanism of saw-toothed chips is diffenent from that of general flow-chips. 2. In the case of saw-toothed chips, the shear angle must be measured by the hypotenuse angle and the rake angle, and the shear angle is more affected by the rake angle than by the hypotenbuse angle. 3. The friction angle is represented by .beta. = . pi. /4+ .alpha./ sub n/- .phi. which is different from Merchant's equation. 4. The pitch and the slip are greatly influenced by depth of cut, but the influence of the rake angle on it is small. 5. The normal stress and the shear stress on the shear plane decrease with the increase of the cutting depth, and they are almost independent on the variation of a rake angle. 6. The unit friction energy on the tool face, the unit shear energy on the shear plane, and the total cutting energy per unit volume decrease with the increase of rake angle and cutting depth.

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A Study on the Origin and Change of Moro-Dancheong Meoricho (모로단청 머리초의 기원과 변화과정 연구)

  • Lee, Eun-Hee
    • Journal of architectural history
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    • v.27 no.1
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    • pp.7-16
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    • 2018
  • Meoricho of Dancheong is a pattern that placed at the end of each elements. We call Dancheong which has Meoricho Moro-dancheong. Meorico is the pattern comes from the metal ornaments of ancient architecture. The most primitive forms of Meoricho is Saw-toothed Design. Since the influence of Buddhism in the Northern Wei dynasties Saw-toothed Design have changed Tied lotus Design. Tied lotus Design of the Unified Silla it becames Gak-yeop Design and Yeo-ui-doo Design Meoricho in Goryeo Dynasty. Since Goryeo Dynasty there's been great and small variations in the internal composition of Meoricho, but the outline has maintained as it was. Therefore the completed form of the outline of Meoricho could be regarded as the one that was formed in Goryeo Dynasty.

The Ultra-Modern FKI Tower

  • Peronto, John
    • International Journal of High-Rise Buildings
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    • v.6 no.4
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    • pp.315-322
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    • 2017
  • A modern and highly-sustainable addition to the skyline of Seoul, South Korea has been completed; the Federation of Korean Industries Headquarters (FKI). The signature saw-toothed exterior wall of the 245-meter tall tower and the contrasting smooth nature of the pipe-shell structured podium "egg" gives this project and site a unique identity in the city.

A Study on the Machinability of Titanium (티타니움의 절삭성에 관한 연구)

  • Cheong, Seong-Gyu;Oh, Seok-Hyung;Seo, Nam-Seob
    • Journal of the Korean Society for Precision Engineering
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    • v.6 no.2
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    • pp.40-46
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    • 1989
  • Recently, the researches on cutting the new material have been done for development of aerospace industrial engineering. Especially, titanium ally is well known as heat resisting, antiwear, anticorrosion and difficult-to-machine materials. Many studies on the analysis of shear angle have been done for improving productivity in cutting these materials. In case of titanium alloy, the saw-toothed type of chip which has wave surface of a triangular form, an eccentric from of a continuous type of chip that is produced in the cutting process, was checked. Nakayama supposed that a maximum shear strewss plane and the shear crack in the free surface made an angle of $45^{\circ}$ .deg. , but it's usually much larger than that. In this paper, the author analyzed the shear conditions of the cutting process in the quick-stopping device with the help SEM-photographs, and measured the hypotenuse angle directly in the photographs of the chips. In conclusion, the author tried to find the shear angle in the cutting process with the saw-toothed chip and compared it with the shear angles which can be calculated from the theories established by others. The results obtained are as follows. 1. In case of the saw-toothed chips, the equivalent cutting ratio can be calculated by using the chip thickness to two-thirds of ramp height. 2. The theory of Ernst-Merchant is not applicable to the titanium and its alloys which does not fractured in accordance with the theory of maximum shear stress. 3. When we cut the titanium alloys which produced the saw-toothed chips, the shear angle can be found with the theories of Rowe-Spick, P.K. Wright and the measurement of hypotenuse angle.

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A Study on the Crater Wear of Carbide Tool in Cutting SUS304 (SUS304 절삭시 Carbide 공구의 Crater 마모에 관한 연구)

  • Kang, Won-Suk;Oh, Seok-Hyung;Kim, Jong-Taeg;Seo, Nam-Seob
    • Journal of the Korean Society for Precision Engineering
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    • v.8 no.1
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    • pp.84-95
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    • 1991
  • This paper deals with crater wear when the SUS304 steel which forms the saw- toothed chip was cut by carbide tools. When the saw-toothed chip was formed, and optical creater wear measuring technique was used which provides complete information, both qualitatively and quantitatively, on the crater development. In this optical contour mapping technique an profile projector was used, making it possible to draw the depth contours of the crater directly. 98 contour maps of crater wear representing twelve different cutting conditions were presented. Also, the rake angles changed to have ${\alpha}$ =$6^{\circ}$, ${\alpha}$ =$-6^{\circ}$

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A Study on the Machinabilty of Tianium (티타늄의 절삭성에 관한 연구)

  • Hong, Hwan-Pyo;Oh, Seok-Hyung;Seo, Nam-Seop
    • Journal of the Korean Society for Precision Engineering
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    • v.6 no.1
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    • pp.45-51
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    • 1989
  • In metal cutting various types of chips are produced in consequence of cutting conditions. According to the type of chips the cutting mechanism is to be changed. Most of the cutting theory is based on the continuous chip because of its convenient analysis, but the occurrence of the saw-toothed chip depends upon the workpiece and/or the cutting conditions, one of which is titanium alloy used widely. Nowadays titanium alloys are used widely with the rapid development of aerospace structural engineering application, whereas the theory of cutting mechanism has not been established yet, and the formatting process has not been understood satisfactorily, either. Unfortunately several misconceptions, conflicting statements and statements needing further clarifi- cation are also found. In this paper an attempt is made to clarify the formation process of saw-toothed chips which are to be produced during the orthogonal cutting process of titanium alloys. They were machined at low speed to avoid the rapid tool wear. We observed the SEM-photographs of chips taken at the quick-st- opping device. It is hoped that a rational model of the mechanics of cyclic chip formation can be developed. The results obtained are as follows. 1. When a saw- toothed chip is formed, the shear band begins at the primary shear zone and trans- fers to the free surface, so that a segment is produced and it is completed by upsetting between the formatting segment and the formatted segment. 2. As the rake angle or the clearance angle increases in the machining of the titanium alloy, the chip approaches to that of the continous type. 3. When the rake angle and the clearance angle are increased the shear energy and the unit friction energy decrease, which shows the same aspect as that of the continuous chip.

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A Study on the Chip Control in Machining STS304 Using a Chip Breaker (STS304잘삭시 Chip Breaker를 이용한 Chip제어에 관한 연구)

  • Yeom, D.W.;Yu, K.H.;Seo, N.S.
    • Journal of the Korean Society for Precision Engineering
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    • v.11 no.6
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    • pp.42-49
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    • 1994
  • One of the parameters that influence the productivity of every industry, involved in metal cutting, is the chip from ; continuous or broken chip. Chip form varies according to machining conditions, material used, tool geometry and chip breaker geometry. Therefore, in this study we carried out the experiment on the chip control in machining STS304 using an attached obstruction type chip breaker. Namely, with the change of a chip breaker distance, chip breaker angle, cutting characteristics in machining STS304 which is well-known as a machining difficult material and produces a saw-toothed chip. The results of the experiment are as follows : 1. The chip breaker distance and angle under which the preferred chip is produced, show 1.5mm and 60 .deg. , while chip breaker angle in machining an ordinary steel was well-known 45 .deg. . 2. During the cutting process, the change of feed than the change of velocity was applied as cutting conditions, effects more clearly on the chip breaking. 3. Considering a whole surface roughness, it is not advisable to apply chip breaker mentioned above for precision cutting.

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A Study on the Performance Experiments of Lightweight Wall of Long-life Housing by Ceiling Infill System (천장 인필시스템에 따른 장수명주택 경량벽체의 성능실험에 관한 연구)

  • Seo, Dong-Goo;Lee, Jong-Ho;Kim, Eun-Young;Hwang, Eun-Kyoung
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2018.05a
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    • pp.247-248
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    • 2018
  • In order to secure the variability of long-life housing, dry walls are used. The composite gypsum board panel is the most frequently used infill system for the wall, and it is an excellent construction method in terms of constructability and economic feasibility. However, there are also problems such as the destruction of Ondol pipes at the bottom floor and being unable to fix the light weight steel frame (M-bar) when a variable composite gypsum board panel is used. To solve such problems, a wall with a method of fixing only the top part without fixing the bottom floor is developed, but it is difficult to identify the durability of ceiling frame according to the tensile force of stud and the safety according to the Stiffness and impact resistance (soft body) of ceiling frame. Therefore, this study verified the effectiveness of infill system for the wall by conducting experiment on the stiffness and impact resistance of composite gypsum board panel according to the reinforcement of ceiling frame (wooden frame, double saw-toothed bracket, Cross M-bar). As a result, it was possible to secure the safety of wooden frame while the impact resistance and the Stiffness of double saw-toothed bracket and cross M-bar were not secured.

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A Study on the Descriptive Features and Origin of the Heart Diagram in the Donguibogam(東醫寶鑑) (『동의보감』 심장도(心臟圖)의 묘사 특징과 그 기원에 대한 연구)

  • Jo, Hak-jun
    • Journal of Korean Medical classics
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    • v.36 no.1
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    • pp.17-32
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    • 2023
  • Objectives : This paper investigates the background, meaning and origin of the descriptions of the Heart such as 'seven orifices', 'sanmao', 'saw-toothed four layered lines' that are unique to the diagram in the Donguibogam. Methods : First the Heart diagram of the Donguibogam was compared with other Zhangfu diagrams of the past. Materials related to unique features in the descriptions of the Heart in the Donguibogam were collected, against which descriptive features were analyzed. Results : Of the many unique features, the descriptive basis of the 'seven orifices' could be found in the Qixingban[七星板] as a physical entity reflecting basic anatomical knowledge. The 'sanmao', which is compared to the Santaixing[三台星], could be understood as a non-physical entity whose descriptive basis could be found in the Xinxuetu of the Xinching. It could be assumed that the 'saw-toothed four layered lines' are likened to the multi-layered petals or calyx of a lotus flower bud to describe the Pericardium, or to the multiple walls of a mountain fortress surrounding a palace to describe the Danzhong, which is the chest cavity. These features could be understood as results of spiritualism influence. Conclusions : It could be concluded that Heo Jun, in his attempt to describe the Heart in more detail than previous diagrams of the Zangfu, referenced popular texts and images based on anatomical knowledge of previous texts, added varied descriptions resulting in a new diagram with a completely different origin.