• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2001년도 춘계학술대회 논문집
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• pp.883-886
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• 2001

The mechanical properties such as the Young's modulus, damping ratio, vibration mode and hardness of the disk materials heat-treated under various conditions are measured, and the relations between there properties and the cutting characteristics such as early tip fracture are examined. The results obtained from this study are as follows. The circular saw with the V-Cr added disk has higher young's modulus and damping ratio than the saw with STC5 disk, preventing the early fracture of tungsten carbide due to the above properties. The circular saw with the disk which is subjected to the heat treatment at the quenching temperature of $830^{\circ}C$ and at the temperature of $550^{\circ}C$ have the best tool life and surface roughness.

• 한국소음진동공학회논문집
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• 제19권9호
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• pp.892-898
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• 2009

In this paper, a cause of a shock of an industrial chop saw is identified by experimental method and the shock is reduced by structural modifications. For the shock identification, vibration signals are measured by an accelerometer when the chop saw operates. Through some experiments, it is found that the shock is occurred by a slip between a spindle and a wheelwasher of the chop saw. To reduce the shock, One method is to lower the mass moment of inertia of the wheelwasher and the angular rotating acceleration of it. Another method is to broaden a contact area between the wheelwasher and the spindle. After designing and analyzing the wheelwasher and the spindle mechanically, a prototype of them is built. With the manufactured prototype, the performances and design requirements of them are experimentally verified by the response measurements.

• 한국기계가공학회지
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• 제20권9호
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• pp.48-56
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• 2021

Tungsten carbide (WC) circular saws have been widely used to cut plywood. Recently, expensive polycrystalline diamond (PCD) were adopted to extend the tool life of circular saws. This study developed a PCD-WC combination circular saw and compared its performance with that of existing WC and PCD saws. Flank wear of WC saw blades and edge chipping of rectangular PCD was observed during the experiments. The PCD-WC saw replaced half of the chamfered teeth with PCD and applied tough WC for all rectangular teeth. In the experiments, edge chipping was not observed in rectangular WC teeth and the flank wear of chamfered teeth was decreased compared with that of conventional circular saws.

• 한국산업융합학회 논문집
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• 제7권4호
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• pp.419-424
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• 2004

In order to increase the efficiency of the sawdust machine, the helical type drums with an oblique cutting condition (3D) were developed. The preexisting drums have an orthogonal cutting condition (2D) considering of a saw cutter and a wood cutting pattern. Unfortunately, the disadvantages of this type drum are the big cutting resistance, the high cost of a cutting power and the extreme occurrence of a vibration. To improve this shortcoming, the helical type drum with an oblique cutting condition was developed. Therefore, this type drum decreased the vibration and the cutting resistance of the sawdust machine, and also improved the productivity of 30% or more and the porosity of the sawdust.

• 한국생산제조학회지
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• 제18권5호
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• pp.498-506
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• 2009

An experimental study was performed to select cutting parameters for better quality-products in hard metals such as steels. Usually, a hard metal can be cut with a rotary cutting knife and the process provides a good cutting quality result. However, the cutting machine is much sensitive in cutting conditions because of its complicated mechanism. By this reason, careful processing conditions must be taken to improve the quality of the products. This experimental study for better quality products with a rotary cutting knife was carried out with two main factors; cutting speeds and cutting and pooling forces. A two-dimensional profile measuring instrument is used to evaluate its cutting faces and the effects of processing factors are analyzed by a commercial software.

• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 2004년도 춘계학술대회 논문집
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• pp.88-92
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• 2004

We developed a helical type drum with an oblique cutting condition for sawdust machine. The existing drum has an orthogonal cutting(2D) condition considering of saw cutter and wood cutting pattern. Additional disadvantage of this type include big cutting resistance, high cost of cutting power and extreme occurrence of vibrations. To improve this shortcoming, we developed a helical type drum with an oblique cutting(3D) condition, therefore, this type drum decreased the vibration and cutting resistance of sawdust machine, and also improved productivity and sawdust porosity.

• 한국정밀공학회지
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• 제18권1호
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• pp.117-122
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• 2001

Many kinds of channels are used in industrial equipment and production machinery. Although mechanical saw has been used to cut many sorts of channels, there is cost rise problem because of low productivity. Shearing of channel has a special place because it helps to cut expected shape and size easily. A channel cutting die set which can be mounted and used on a hydraulic press is developed to improve the productivity of channel cutting process. Mode for the channel cutting is divided into single cut and double cut method. This study use double cut method, and the developed channel cutting die set is composed of upper and lower die set. Shearing time can be reduced from 40 minutes to 20 seconds using the developed channel cutting die set. The productivity of channel cutting process can be increased with shearing time reduction as well as cost reduction.

• 동력기계공학회지
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• 제8권2호
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• pp.12-17
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• 2004

In this study, to verify the reliability of the indentation for measuring welding residual stresses to get in method we compared the results of the method with those measured by the saw cutting method. Also for the same purpose we used a 4-point bending test and confirmed the reliability of indentation method. The specimens used in this experiment are made with the same conditions for hot reheater pipes and cold reheater pipes used in the electric power plant. Therefore we could know that the results of the methods showed the reliability of the method to obtain welding residual stresses.

• Journal of Welding and Joining
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• 제21권5호
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• pp.547-554
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• 2003

Apparent mechanical properties in structural components can be different from the initially designed values due to the formation of the residual stress in metal forming and welding. Therefore, the evaluation of residual stress has great importance in the reliability diagnosis of structural components. A nondestructive instrumented indentation technique has been proposed to evaluate various strength concerning mechanical properties from the analysis of load-depth curve. In this study, quantitative residual stress estimation on API X65 welded joints for natural gas pipeline was performed by analyzing the variation of indentation loading curve by residual stress through a new proposed theoretical model. The residual stress from the indentation method was compared with that from the saw-cutting method.

• 한국정밀공학회지
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• 제8권1호
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• pp.84-95
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• 1991

This paper deals with crater wear when the SUS304 steel which forms the saw- toothed chip was cut by carbide tools. When the saw-toothed chip was formed, and optical creater wear measuring technique was used which provides complete information, both qualitatively and quantitatively, on the crater development. In this optical contour mapping technique an profile projector was used, making it possible to draw the depth contours of the crater directly. 98 contour maps of crater wear representing twelve different cutting conditions were presented. Also, the rake angles changed to have ${\alpha}$ =$6^{\circ}$, ${\alpha}$ =$-6^{\circ}$