• Title/Summary/Keyword: Sandwich Core

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General equations for free vibrations of thick doubly curved sandwich panels with compressible and incompressible core using higher order shear deformation theory

  • Nasihatgozar, M.;Khalili, S.M.R.;Fard, K. Malekzadeh
    • Steel and Composite Structures
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    • v.24 no.2
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    • pp.151-176
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    • 2017
  • This paper deals with general equations of motion for free vibration analysis response of thick three-layer doubly curved sandwich panels (DCSP) under simply supported boundary conditions (BCs) using higher order shear deformation theory. In this model, the face sheets are orthotropic laminated composite that follow the first order shear deformation theory (FSDT) based on Rissners-Mindlin (RM) kinematics field. The core is made of orthotropic material and its in-plane transverse displacements are modeled using the third order of the Taylor's series extension. It provides the potentiality for considering both compressible and incompressible cores. To find these equations and boundary conditions, Hamilton's principle is used. Also, the effect of trapezoidal shape factor for cross-section of curved panel element ($1{\pm}z/R$) is considered. The natural frequency parameters of DCSP are obtained using Galerkin Method. Convergence studies are performed with the appropriate formulas in general form for three-layer sandwich plate, cylindrical and spherical shells (both deep and shallow). The influences of core stiffness, ratio of core to face sheets thickness and radii of curvatures are investigated. Finally, for the first time, an optimum range for the core to face sheet stiffness ratio by considering the existence of in-plane stress which significantly affects the natural frequencies of DCSP are presented.

Investigation on low velocity impact on a foam core composite sandwich panel

  • Xie, Zonghong;Yan, Qun;Li, Xiang
    • Steel and Composite Structures
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    • v.17 no.2
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    • pp.159-172
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    • 2014
  • A finite element model with the consideration of damage initiation and evolution has been developed for the analysis of the dynamic response of a composite sandwich panel subject to low velocity impact. Typical damage modes including fiber breakage, matrix crushing and cracking, delamination and core crushing are considered in this model. Strain-based Hashin failure criteria with stiffness degradation mechanism are used in predicting the initiation and evolution of intra-laminar damage modes by self-developed VUMAT subroutine. Zero-thickness cohesive elements are adopted along the interface regions between the facesheets and the foam core to simulate the initiation and propagation of delamination. A crushable foam core model with volumetric hardening rule is used to simulate the mechanical behavior of foam core material at the plastic state. The time history curves of contact force and the core collapse area are obtained. They all show a good correlation with the experimental data.

Numerical comparison between lattice and honeycomb core by using detailed FEM modelling

  • Giuseppe, Pavano
    • Advances in aircraft and spacecraft science
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    • v.9 no.5
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    • pp.377-400
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    • 2022
  • The aim of this work is a numerical comparison (FEM) between lattice pyramidal-core panel and honeycomb core panel for different core thicknesses. By evaluating the mid-span deflection, the shear rigidity and the shear modulus for both core types and different core thicknesses, it is possible to define which core type has got the best mechanical behaviour for each thickness and the evolution of that behaviour as far as the thickness increases. Since a specific base geometry has been used for the lattice pyramidal core, the comparison gives us the opportunity to investigate the unit cell strut angle giving the higher mechanical properties. The presented work considers a detailed FEM modelling of a standard 3-point bending test (ASTM C393/C393M Standard Practice). Detailed FEM modelling addresses to detailed discretization of cores by means of beam elements for lattice core and shell elements for honeycomb core. Facings, instead, have been modelled by using shell elements for both sandwich panels. On lattice core structure, elements of core and facings are directly connected, to better simulate the additive manufacturing process. Otherwise, an MPC-based constraint between facings and core has been used for honeycomb core structure. Both sandwich panels are entirely built of Aluminium alloy. Prior to compare the two models, the FEM sandwich panel model with lattice pyramidal core needs to be validated with 3-point bending test experimental results, in order to ensure a good reliability of the FEM approach and of the comparison. Furthermore, the analytical validation has been performed according to Allen's theory. The FEM analysis is linear static with an increasing midspan load ranging from 50N up to 500N.

Numerical analysis of thermal post-buckling strength of laminated skew sandwich composite shell panel structure including stretching effect

  • Katariya, Pankaj V.;Panda, Subrata Kumar
    • Steel and Composite Structures
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    • v.34 no.2
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    • pp.279-288
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    • 2020
  • The computational post-buckling strength of the tilted sandwich composite shell structure is evaluated in this article. The computational responses are obtained using a mathematical model derived using the higher-order type of polynomial kinematic in association with the through-thickness stretching effect. Also, the sandwich deformation behaviour of the flexible soft-core sandwich structural model is expressed mathematically with the help of a generic nonlinear strain theory i.e. Green-Lagrange type strain-displacement relations. Subsequently, the model includes all of the nonlinear strain terms to account the actual deformation and discretized via displacement type of finite element. Further, the computer code is prepared (MATLAB environment) using the derived higher-order formulation in association with the direct iterative technique for the computation of temperature carrying capacity of the soft-core sandwich within the post-buckled regime. Further, the nonlinear finite element model has been tested to show its accuracy by solving a few numerical experimentations as same as the published example including the consistency behaviour. Lastly, the derived model is utilized to find the temperature load-carrying capacity under the influences of variable factors affecting the soft-core type sandwich structural design in the small (finite) strain and large deformation regime including the effect of tilt angle.

Bending analysis of a micro sandwich skew plate using extended Kantorovich method based on Eshelby-Mori-Tanaka approach

  • Rajabi, Javad;Mohammadimehr, Mehdi
    • Computers and Concrete
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    • v.23 no.5
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    • pp.361-376
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    • 2019
  • In this research, bending analysis of a micro sandwich skew plate with isotropic core and piezoelectric composite face sheets reinforced by carbon nanotube on the elastic foundations are studied. The classical plate theory (CPT) are used to model micro sandwich skew plate and to apply size dependent effects based on modified strain gradient theory. Eshelby-Mori-Tanaka approach is considered for the effective mechanical properties of the nanocomposite face sheets. The governing equations of equilibrium are derived using minimum principle of total potential energy and then solved by extended Kantorovich method (EKM). The effects of width to thickness ratio and length to width of the sandwich plate, core-to-face sheet thickness ratio, the material length scale parameters, volume fraction of CNT, the angle of skew plate, different boundary conditions and types of cores on the deflection of micro sandwich skew plate are investigated. One of the most important results is the reduction of the deflection by increasing the angle of the micro sandwich skew plate and decreasing the deflection by decreasing the thickness of the structural core. The results of this research can be used in modern construction in the form of reinforced slabs or stiffened plates and also used in construction of bridges, the wing of airplane.

A Numerical Study of Sandwich Injection Mold Filling Process (샌드위치 사출성형의 충전 공정 해석에 대한 수치모사 연구)

  • 송효준;이승종
    • The Korean Journal of Rheology
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    • v.11 no.2
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    • pp.159-167
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    • 1999
  • Sandwich injection molding is one of the remarkable polymer processes recently developed from conventional injection molding. But it is almost impossible to do theoretical investigation that we've researched it through numerical simulation. In this paper, numerical simulation on the study of sandwich injection molding is based on Finite Element Method and FAN/Control Volume method. In addition to conventional filling parameter that can confirm skin polymer melt front, new filling parameters have been introduced to confirm core polymer melt front advancement. These filling parameters are defined in each layer which is divided to solve temperature field along the thickness direction. One can notice different filling patterns resulted from the variation of material properties such as viscosities and power-law indexes, and processing conditions such as switch-over times and wall temperatures. It gives us a better understanding of the sandwich injection molding process. And we can recognize that it's the core polymer spatial distribution after the completion of filling that is the most important key point to use this process for industrial molding process.

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Impact Behaviors of Stitched Sandwich Composites Under Low Energy Impact Using Drop Weight Impact Tester (고낙하추 충격시험기를 이용한 스티칭된 샌드위치 복합재의 저에너지 충격거동 연구)

  • 윤성호;이상진;조세현
    • Composites Research
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    • v.12 no.5
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    • pp.54-64
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    • 1999
  • This study investigated the impact behaviors of the stitched sandwich composites under the low energy impact by the use of drop weight impact tester. These sandwich composites condidted of the glass fabric faces with a urethane foam core. The upper face and the lower face were stitched to combinr through the core thickness direction using the polyester reinforcements. Four types of the stitched sandwich composites, each having a different core thickness, were tested to determine the effects of the core thickness. The impact conditions were changes with the variations of the mass and drop height of the impact tup. The test results showed that the core thickness and the impact condidtions such as the drop height and the mass of the impact tup affected the impact force, the contact time, and the strain behaviors of the stitched sandwich composites. The stitched sandwich composites are able to avert the damage and also maintain the structural integrity even thouth the presence of the damage owing to the through-the-thickness reinforcements. However, it is important to improve the wetting ability of the stitched reinforcements so that the conventional structures are substituted for the stitched sandwich composites effectively.

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Static and free vibration behavior of functionally graded sandwich plates using a simple higher order shear deformation theory

  • Zouatnia, Nafissa;Hadji, Lazreg
    • Advances in materials Research
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    • v.8 no.4
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    • pp.313-335
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    • 2019
  • The objective of the present paper is to investigate the bending and free vibration behavior of functionally graded material (FGM) sandwich rectangular plates using an efficient and simple higher order shear deformation theory. Unlike other theories, there are only four unknown functions involved, as compared to five in other shear deformation theories. The most interesting feature of this theory is that it does not require the shear correction factor. Two common types of FGM sandwich plates are considered, namely, the sandwich with the FGM facesheet and the homogeneous core and the sandwich with the homogeneous facesheet and the FGM core. The equation of motion for the FGM sandwich plates is obtained based on Hamilton's principle. The closed form solutions are obtained by using the Navier technique. A static and free vibration frequency is given for different material properties. The accuracy of the present solutions is verified by comparing the obtained results with the existing solutions.

Development of Application Technique for a Car Body with Aluminium Sandwich Panels (샌드위치 판재의 차량적용 기술개발)

  • Lee, Myeong-Ho;Yu, Yong-Mun;Yun, Ui-Park;Lee, Gyeong-Nam;Lee, Jung-Yun;Geum, Yeong-Tak
    • Transactions of Materials Processing
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    • v.7 no.6
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    • pp.603-609
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    • 1998
  • An aluminium sandwich sheet is the material fabricated by adhering two aluminum panels to one plastic core. When it has the same bending stiffness as an steel panel it is 65% lighter than steel panel and 30% lighter than aluminum panel. Therefore it is notified exclusively as good substitutive materials for steel body to improve fuel efficiency. An aluminium sandwich sheet, however, has a problem of the lower formability than steel in automotive application. In this paper we intend to develop application technologies of an aluminum sandwich sheet for auto body panels from selecting composed materials of aluminium sandwich sheets to fabricating prototype. We selected aluminium sandwich panels fabricated by Hoogovens company. Through formability tests we have designed the hood part on auto body panels and fabricated a mould and a prototype.

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Static analysis of simply supported porous sandwich plates

  • Taskin, Vedat;Demirhan, Pinar Aydan
    • Structural Engineering and Mechanics
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    • v.77 no.4
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    • pp.549-557
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    • 2021
  • In this study, it is aimed to analyze the bending of porous sandwich plates using the four-variable shear deformation theory. The core of the sandwich plate is assumed to be functionally graded, and face sheets are assumed to be isotropic. The pore distribution of the sandwich plate is considered even and uneven type of porosity distribution. Displacement fields are defined with four variable shear deformation theory. Equilibrium equations of porous sandwich plates are derived from virtual displacement principle. An analytical solution is obtained by Navier's approach. Results are presented for uniformly and sinusoidally distributed loaded porous sandwich plates. Face sheet -core thickness ratio, porosity distribution, amount of porosity is investigated.