• Title/Summary/Keyword: Safety PLC

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A study on Safety Management and Control in Wet-Etching Process for H2O2 Reactions (습식 에칭 공정에서의 과산화수소 이상반응에 대한 안전 대책 및 제어에 관한 연구)

  • Yoo, Heung-Ryol;Son, Yung-Deug
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.19 no.4
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    • pp.650-656
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    • 2018
  • The TFT-LCD industry is a kind of large-scale industrial Giant Microelectronics device industry and has a similar semiconductor process technology. Wet etching forms a relatively large proportion of the entire TFT process, but the number of published research papers on this topic is limited. The main reason for this is that the components of the etchant, in which the reaction takes place, are confidential and rarely publicized. Aluminum (Al) and copper (Cu), which have been used in recent years for the manufacture of large area LCDs, are very difficult materials to process using wet etching. Cu, a low-resistance material, can only be used in the wet etching process, and is used as a substitute for Al due to its high speed etching, low failure rate, and low power consumption. Further, the abnormal reaction of hydrogen peroxide ($H_2O_2$), which is used as an etching solution, requires additional piping and electrical safety devices. This paper proposes a method of minimizing the damage to the plant in the case of adverse reactions, though it cannot limit the adverse reaction of hydrogen peroxide. In recent years, there have been many cases in which aluminum etching equipment has been changed to copper. This paper presents a countermeasure against abnormal reactions by implementing safety PLC with a high safety grade.

Development of Collaborative Robot Control Training Medium to Improve Worker Safety and Work Convenience Using Image Processing and Machine Learning-Based Hand Signal Recognition (작업자의 안전과 작업 편리성 향상을 위한 영상처리 및 기계학습 기반 수신호 인식 협동로봇 제어 교육 매체 개발)

  • Jin-heork Jung;Hun Jeong;Gyeong-geun Park;Gi-ju Lee;Hee-seok Park;Chae-hun An
    • Journal of Practical Engineering Education
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    • v.14 no.3
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    • pp.543-553
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    • 2022
  • A collaborative robot(Cobot) is one of the production systems presented in the 4th industrial revolution and are systems that can maximize efficiency by combining the exquisite hand skills of workers and the ability of simple repetitive tasks of robots. Also, research on the development of an efficient interface method between the worker and the robot is continuously progressing along with the solution to the safety problem arising from the sharing of the workspace. In this study, a method for controlling the robot by recognizing the worker's hand signal was presented to enhance the convenience and concentration of the worker, and the safety of the worker was secured by introducing the concept of a safety zone. Various technologies such as robot control, PLC, image processing, machine learning, and ROS were used to implement this. In addition, the roles and interface methods of the proposed technologies were defined and presented for using educational media. Students can build and adjust the educational media system by linking the introduced various technologies. Therefore, there is an excellent advantage in recognizing the necessity of the technology required in the field and inducing in-depth learning about it. In addition, presenting a problem and then seeking a way to solve it on their own can lead to self-directed learning. Through this, students can learn key technologies of the 4th industrial revolution and improve their ability to solve various problems.

A BEHAVIOR-PRESERVING TRANSLATION FROM FBD DESIGN TO C IMPLEMENTATION FOR REACTOR PROTECTION SYSTEM SOFTWARE

  • Yoo, Junbeom;Kim, Eui-Sub;Lee, Jang-Soo
    • Nuclear Engineering and Technology
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    • v.45 no.4
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    • pp.489-504
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    • 2013
  • Software safety for nuclear reactor protection systems (RPSs) is the most important requirement for the obtainment of permission for operation and export from government authorities, which is why it should be managed with well-experienced software development processes. The RPS software is typically modeled with function block diagrams (FBDs) in the design phase, and then mechanically translated into C programs in the implementation phase, which is finally compiled into executable machine codes and loaded on RPS hardware - PLC (Programmable Logic Controller). Whereas C Compilers are fully-verified COTS (Commercial Off-The-Shelf) software, translators from FBDs to C programs are provided by PLC vendors. Long-term experience, experiments and simulations have validated their correctness and function safety. This paper proposes a behavior-preserving translation from FBD design to C implementation for RPS software. It includes two sets of translation algorithms and rules as well as a prototype translator. We used an example of RPS software in a Korean nuclear power plant to demonstrate the correctness and effectiveness of the proposed translation.

A Study on Improvement of Liquid Aluminum sulfate Manufacturing Process Using Automation Measurement System (자동화 계측 시스템 설계를 통한 액상황산알루미늄 제조 공정의 개선에 관한 연구)

  • Ryu, Jeong Tak
    • Journal of Korea Society of Industrial Information Systems
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    • v.22 no.5
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    • pp.31-37
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    • 2017
  • In this Paper, we have Improved the Manufacturing Process of Liquid Aluminum Sulfate using the Design of Automated Measurement Systems. The Manufacturing Process of Liquid Aluminum Sulfate uses a Large Weight. The Quality of a Product Depends Highly on the Proportion of the Raw Material Input in the Production Process. Therefore, it is Very Important to Accurately Measure the Amount of Raw Material. For Automation Design, Load Cell Sensor which can Measure Large Weight Accurately and PLC Technology which is most used in Automation Process are Applied. The Content of Aluminum Oxide in the Aluminum Sulfate Produced before the Automation Design Varies from 8.023% to 8.250%. However, after Automation Design, the Amount of Change from 8.09% to 8.19% was Greatly Reduced. As a Result, we could Reduce the Quality Defect rate Due to Weighing Errors and Reduce Safety Accidents by Applying Automation System.

Configuration of a Boiler Control System in Thermal Power Plant (화력 발전소 보일러 제어 시스템의 구성에 관한 연구)

  • 변승현;박두용;김병철;신만수
    • 제어로봇시스템학회:학술대회논문집
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    • 2000.10a
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    • pp.168-168
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    • 2000
  • In this paper, a boiler control system for thermal power plant is configured. The boiler control system for thermal power plant is largely composed of an ABC(Automatic Boiler Control) system and a MBC(Mill Burner Control) system. ABC system controls analog process values, so almost all analog control logic is dealt with in ABC system. On the other hand, MBC system relates to sequence control logic such as MFT logic, Furnace Purge, Safety related logic. Advanced control systems made from advanced countries deal with an ABC system and MBC system in a distributed control system. In this paper, we adopt a DCS as an ABC system and adopt a PLC system as a MBC system to configure a boiler control system for thermal power plant using domestic control system. Finally the validity of the configured boiler control system is shown via simulation using digital simulator for boiler system in thermal power plant.

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Formal Verification of FBO specification using VIS Verifier (VIS 검증기를 이용한 FBD 명세의 정형검증)

  • ;Shin, Mo-Bum;You, Jun-Beom;Cha, Sung-Deok
    • Proceedings of the Korean Information Science Society Conference
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    • 2005.07b
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    • pp.427-429
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    • 2005
  • 원자력 발전소의 제어 시스템은 safety-critical 소프트웨어로서 안정성이 중요시되는 시스템이다. 최근 기존의 시스템이 PLC 기반의 디지털 제어장치로 대체되면서 이에 사용되는 소프트웨어의 안정성과 품질을 보장하기 위한 정형검증 기법이 요구되고 있다. 특히 PLC 프로그램의 설계에 사용되는 FBD의 모델체킹을 통한 정형검증에 대한 연구는 미비한 수준이다. VIS 검증기는 위의 요구에 부합하는 도구로서 이를 사용하면 여러 종류의 정형 검증이 가능하다. 본 논문에서는 VIS를 이용한 FBD의 검증을 위해서 FBD를 Verilog로 변환 하는 기법을 제안한다. 제안하는 방법의 효율성을 검증하기 위해서 현재 KNICS 사업단에서 개발중인 APR-1400용 원자로 보호 시스템의 운전정지회로를 예로 사용하였다.

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Quantitative measures of thoroughness of FBD simulations for PLC-based digital I&C system

  • Lee, Dong-Ah;Kim, Eui-Sub;Yoo, Junbeom
    • Nuclear Engineering and Technology
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    • v.53 no.1
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    • pp.131-141
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    • 2021
  • Simulation is a widely used functional verification method for FBD programs of PLC-based digital I&C system in nuclear power plants. It is difficult, however, to estimate the thoroughness (i.e., effectiveness or quality) of a simulation in the absence of any clear measure for the estimation. This paper proposes two sets of structural coverage adequacy criteria for the FBD simulation, toggle coverage and modified condition/decision coverage, which can estimate the thoroughness of simulation scenarios for FBD programs, as recommended by international standards for functional safety. We developed two supporting tools to generate numerous simulation scenarios and to measure automatically the coverages of the scenarios. The results of our experiment on five FBD programs demonstrated that the measures and tools can help software engineers estimate the thoroughness and improve the simulation scenarios quantitatively.

The Survey of Domestic and Foreign for On-Line Monitoring System at Low Voltage Facilities (저전압 전기설비의 온라인 감시시스템 구축을 위한 국내외 실태조사)

  • Kim, Young-Seok;Shong, Kil-Mok;Kim, Sun-Gu
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.21 no.5
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    • pp.75-81
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    • 2007
  • In this paper, the survey and the analysis of domestic and foreign for on-line monitoring system at low voltage facilities example for value added service about electrical safety were executed. According to survey, in Japan, they are executing the on-line electrical facilities monitoring in based on IT basic law for the information of society construction and not only electrical safety but also value added service such as alarm for earthquake, security are being done. In USA and Europe using power line communication(PLC), the on-line observation and building district management service were being realized. Observing the domestic case, electrical safety related with service such as distribution panel product incorporating load management and leakage current measurement was being executed in some companies. From the survey, it is necessary to improve on the law and the system for market activity in domestic.

Development of the High Reliable Safety PLC for the Nuclear Power Plants (고신뢰도 안전등급 제어기기 개발)

  • Son, Kwang-Seop;Kim, Dong-Hoon;Son, Choul-Woong
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.62 no.1
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    • pp.109-119
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    • 2013
  • This paper presents the design of the Safety Programmable Logic Controller (SPLC) used in the Nuclear Power Plants, an analysis of a reliability for the SPLC using a markov model. The architecture of the SPLC is designed to have the multiple modular redundancy composed of the Dual Modular Redundancy(DMR) and the Triple Modular Redundancy(TMR). The operating system of the SPLC is designed to have the non-preemptive state based scheduler and the supervisory task managing the sequential scheduling, timing of tasks, diagnostic and security. The data communication of the SPLC is designed to have the deterministic state based protocol, and is designed to satisfy the effective transmission capacity of 20Mbps. Using Markov model, the reliability of SPLC is analyzed, and assessed. To have the reasonable reliability such as the mean time to failure (MTTF) more than 10,000 hours, the failure rate of each SPLC module should be less than $2{\times}10^{-5}$/hour. When the fault coverage factor (FCF) is increased by 0.1, the MTTF is improved by about 4 months, thus to enhance the MTTF effectively, it is needed that the diagnostic ability of each SPLC module should be strengthened. Also as the result of comparison the SPLC and the existing safety grade PLCs, the reliability and MTTF of SPLC is up to 1.6-times and up to 22,000 hours better than the existing PLCs.

The regulation of Mg2+ efflux by melatonin in perfused guinea pig hearts (관류 기니픽 심장에서 melatonin에 의한 Mg2+ 유리 조절)

  • Chang, Hyo-jin;Youk, Ji-hea;Kim, Jin-shang
    • Korean Journal of Veterinary Research
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    • v.41 no.3
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    • pp.319-325
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    • 2001
  • Several recent studies demonstrate that cAMP accumulation evokes marked changes in magnesium ($Mg^{2+}$) homeostasis. The goal of this study was to investigate the effect of melatonin, the principal hormone of the vertebral pineal gland, on $Mg^{2+}$ regulation in perfused guinea pig hearts. We hypothesized that melationin would regulate $Mg^{2+}$ efflux induced by adrenergic drugs and cAMP analogues because melatonin inhibites adneylate cyclase (AC) and phospholipase C(PLC) in the hearts. The $Mg^{2+}$ content in the perfusate was significantly higher in the presence than in the absence of melatonin. The addition of forskolin, isoproterenol or dimaprit to perfused hearts induced a marked $Mg^{2+}$ efflux. These effluxes were not inhibited by melatonin. The $Mg^{2+}$ efflux could also be induced by phenylephrine, a ${\alpha}_1$-adrenoceptor agonist. This phenylephrine-induced $Mg^{2+}$ efflux was inhibited by melatonin. In addition, the phenylephrine-induced $Mg^{2+}$ efflux was potentiated by PMA, a protein kinase C(PKC) activator. This $Mg^{2+}$ efflux was inhibited by melatonin. In conclusion, these data suggest that melatonin regulates $Mg^{2+}$ homeostasis and the inhibitory effect of melatonin on ${\alpha}_1$-adrenoceptor-stimulated $Mg^{2+}$ efflux may occur through an inhibition of PLC pathway in perfused guinea pig hearts.

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