• 제목/요약/키워드: Safety Gear

검색결과 218건 처리시간 0.042초

Strength analysis of mechanical transmission using equivalent torque of plow tillage of an 82 kW-class tractor

  • Kim, Taek-Jin;Kim, Wan-Soo;Kim, Yeon-Soo;Chung, Sun-Ok;Park, Seong-Un;Hong, Soon-Jung;Choi, Chang-Hyun;Kim, Yong-Joo
    • 농업과학연구
    • /
    • 제46권4호
    • /
    • pp.723-735
    • /
    • 2019
  • The power-train is the most important component of an agricultural tractor. In this study, the strength of the driving gear transmission of an 82 kW-class tractor was analyzed using equivalent torque during plow tillage. The load measurement system consisted of an engine revolution speed sensor, torque-meters, revolution speed sensors for four axles, and pressure sensors for two hydraulic pumps. The load data were measured during plow tillage for four speed stages: F2 (2.78 km/h), F5 (5.35 km/h), F7 (7.98 km/h), and F8 (9.75 km/h). Aspects of the gear-strength such as bending stress, contact stress, and safety factors were analyzed under two torque conditions: the equivalent torque at the highest plow load for the F8 speed stage and the maximum engine torque. The simulation results using KISSsoft showed that the maximum engine torque conditions had a lower safety factor than did the highest equivalent torque condition. The bending safety factors were > 1 at all gear stages, indicating that gear breakage did not occur under actual measured operating conditions, nor under the maximum torque conditions. However, the equivalent torque condition in the contact stress safety factor was > 1, and the maximum torque condition was < 1 at the first gear pair. The method of analysis using the equivalent torque showed lower stress and higher safety factor than did the method using maximum torque. Therefore, when designing a tractor by applying actual working torque, equivalent torque method would support more reliable product development.

판스프링형 랜딩기어의 재질에 따른 응력 해석 (Stress Analysis of Plate-Spring-Type Landing Gear Materials)

  • 김경환;이영신;한재도
    • 대한기계학회논문집A
    • /
    • 제38권3호
    • /
    • pp.303-308
    • /
    • 2014
  • 오늘날 비행기는 없어서는 안 되는 교통수단 중의 하나이다. 비행기는 교통 수단 뿐 만 아니라 여러 분야에서 널리 사용되고 있다. 예를 들어, 사람을 태우고, 짐을 실어 나르고, 군에서는 정찰 등의 임무를 수행하게 된다. 지상에서 이륙 착륙이 이루어 진다. 이륙할 때 보다는, 착륙할 시 랜딩기어에 많은 하중이 작용하게 된다. 착륙장치는 충격 에너지를 흡수하며, 사고 시에 동체가 파손되지 않도록 방지한다. 본 논문에서는 복합재와, 알루미늄을 적용한 판 스프링형 랜딩기어에 대하여 시뮬레이션을 수행하였다. 두 가지 재료의 랜딩기어에 대한 구조적 안전성이 평가되었다.

다목적 농작업 기계 변속기 부변속 안전율 분석 (Safety Factor Analysis of Range-Shift on Multi-Purpose Agricultural Implement Machinery)

  • 문석표;백승민;이남규;박성운;최영수;최창현;김용주
    • 드라이브 ㆍ 컨트롤
    • /
    • 제17권4호
    • /
    • pp.141-151
    • /
    • 2020
  • The aim of this study was to analyze the safety factor of range-shift gear pairs on multi-purpose agricultural implement machinery for an optimal design of a transmission system. Gear-strengths such as bending and contact stress and safety factors were analyzed under three load conditions: an equivalent engine torque at plow tillage, a rated engine torque, and the maximum engine torque. Root and contact safety factor were calculated to be 3.88, 5.14, 2.24, 2.11, 2.21, 0.99 and 0.78, 0.94, 0.65, 0.68, 0.84, 0.85, respectively, under equivalent engine torque condition at the plow tillage. The root and contact safety factor were calculated to be 1.91, 2.53, 1.10, 1.04, 1.07, 0.48 and 0.55, 0.66, 0.46, 0.48, 0.59, 0.59, respectively, under rated engine torque condition. The root and contact safety factor were calculated to be 1.60, 2.11, 0.92, 0.87, 0.90, 0.40 and 0.51, 0.61, 0.42, 0.44, 0.54, 0.54, respectively, under the maximum engine torque condition. The multi-purpose agricultural implement machinery could be conducted under plow tillage operation. However, gear specifications for tooth surface need modification because the gear surface would be broken at all driving conditions as safety factors are lower than 1.

스퍼기어 단조용 예압된 금형의 설계에 관한 연구 (A Study on The Design of Prestressed Die for Spur Gear Forging)

  • 허관도;여홍태;송요선
    • 한국소성가공학회:학술대회논문집
    • /
    • 한국소성가공학회 2003년도 춘계학술대회논문집
    • /
    • pp.19-22
    • /
    • 2003
  • In this study, the design of prestressed die for spur gear forging have been investigated. The stress concentration at notch of the die insert is very important in the design of die for the forging of spur gear such as non-axisymmetric geometry. In the previous study, the flexible tolerance method was used in order to search the optimal value of design variables considering the constrain conditions. In the design process, it was also involved the safety factor to the yield strength of each ring by considering allowable tensile or compressive hoop stress in each ring. Using this technique, the die deign for spur gear forging has been successfully performed without yielding of the die after shrink fitting and during forging.

  • PDF

저속차량 차동장치의 내구성능 해석 (Durability Performance Analysis of a Differential Gear for a Low Speed Vehicles)

  • 천종필;편영식
    • 한국생산제조학회지
    • /
    • 제21권6호
    • /
    • pp.897-902
    • /
    • 2012
  • Low speed vehicle(LSV), golf carts have unique requirements to differential gear design. For double axle torque LSV differential loading conditions were determined with the help of analytical model and ANSYS finite element analysis. With stress safety factor 3.15, fatigue safety factor 1.08 and fatigue life 106 cycle ring gear teeth strength analysis is performed and structure design optimized. This allows reducing overall cost of differential unit.

형광램프 대체 컨버터 내장형 LED램프의 안전성 확보방안 (A study on the safety LED lamp using internal control gear as the alternative type of fluorescent lamp)

  • 고재준;김충혁
    • 조명전기설비학회논문지
    • /
    • 제29권3호
    • /
    • pp.30-38
    • /
    • 2015
  • As products using LEDs are developed actively, also there has been large request for LED products that can replace traditional lamps like fluorescent lamps and metal halide lamps. But so far there is no proper standard that manufacturer can use and test it. As a result manufacturer can't develop retrofit LED lamps and sell it even they have technology. In this study, by analyzing control gear for fluorescent lamp that is currently used in market which is magnetic or electronic ballast, I'd like to develop proper test method by investigating compatibility between all-type control gear and LED retrofit products.

고속 4행정 디젤엔진을 갖는 선박 추진시스템에서 토크변동에 의한 감속기어 안정성 평가 (Reduction Gear Stability Estimation due to Torque Variation on the Marine Propulsion System with High-speed Four Stroke Diesel Engine)

  • 김인섭;윤현우;김준성;버광다오;이돈출
    • 한국소음진동공학회논문집
    • /
    • 제25권12호
    • /
    • pp.815-821
    • /
    • 2015
  • Maritime safety has been more critical recently due to the occurrence of shipboard accidents involving prime movers. As such, the propulsion shafting design and construction plays a vital role in the safe operation of the vessel other than focusing on being cost-efficient. Smaller vessels propulsion shafting system normally install high speed four-stroke diesel engine with reduction gear for propulsion efficiency. Due to higher cylinder combustion pressures, flexible couplings are employed to reduce the increased vibratory torque. In this paper, an actual vibration measurement and theoretical analysis was carried out on a propulsion shafting with V18.3L engine installed on small car-ferry and revealed higher torsional vibration. Hence, a rubber-block type flexible coupling was installed to attenuate the transmitted vibratory torque. Considering the flexible coupling application factor, reduction gear stability due to torque variation was analyzed in accordance with IACS(International Association of Classification Societies) M56 and the results are presented herein.

21톤급 휠 굴착기용 트랜스미션의 기어 트레인에 대한 강도 해석 (Strength Analysis of Complex Gear Train for Transmission of 21-Ton Grade Wheel Excavator)

  • 이준희;배명호;조연상
    • Tribology and Lubricants
    • /
    • 제38권5호
    • /
    • pp.179-184
    • /
    • 2022
  • The power train of transmission for 21-ton grade wheel excavator makes use of a complex gear train composed of a planetary and helical gear system to drive the wheel excavator by transmitting power to the axle. The complex gear train with a shift mode is an important part of the transmission because of strength problems in an extreme environment. To calculate the specifications of the complex gear train and analyze the gear bending and compressive stresses of the complex gear train, this study analyzes gear bending and compressive stresses accurately for the optimal design of the complex gear train with respect to cost and reliability. In this article, the gear bending and compressive stresses of the complex gear train are calculated using the Lewes and Hertz equation. Evaluating the results with the data of the allowable bending and compressive stress from the stress and number of cycles curves of the gears verified the calculated specifications of the complex gear train. A computer structure analysis is performed with the 3D model of the planetary and helical gears to analyze the structure strength of the complex gear train. The results demonstrate that the durability and strength of the complex gear train are safe, because the safety factors of the bending and compressive stresses are more than 1.0.

풍력터빈용 고속단 헬리컬 기어의 치형 최적화에 관한 연구 (A Study on Optimization of Tooth Micro-geometry for Wind Turbine High Speed Stage Helical Gear Pair)

  • 조성민;이도영;김래성;조상필;류성기
    • 한국기계가공학회지
    • /
    • 제13권5호
    • /
    • pp.15-20
    • /
    • 2014
  • The wind industry grew in the first decade of the 21st century at rates consistently above 20% a year. For wind turbine, gearbox failure can be extremely costly in terms of repair costs, replacement parts, and in lost power production due to downtime. In this paper, gear tooth micro-modification for the high speed stage was used to compensate for the deformation of the teeth due to load and to ensure a proper meshing to achieve an optimized tooth contact pattern. The gearbox was firstly modeled in a software, and then the various combined tooth modification were presented, and the prediction of transmission under the loaded torque for the helical gear pair was investigated, the normal load distribution and root stress were also obtained and compared before and after tooth modification under one torque. The simulation results showed that the transmission error and normal load distribution under the load can be minimized by the appropriate tooth modification. It is a good approach where the simulated result is used to improve the design before the prototype is available for the test.