• Title/Summary/Keyword: SURFACE MODIFICATION

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Development of Laser Processing Technology and Life Evaluation Method for Lifespan Improvement of Titanium Superhydrophobic Surface (티타늄 초소수성 표면의 수명 향상을 위한 레이저 처리 기법 개발 및 내수명성 평가법 개발)

  • Kyungeun Jeong;Kyeongryeol Park;Yong Seok Choi;Seongmin Kang;Unseong Kim;Song Yi Jung;Kyungjun Lee
    • Tribology and Lubricants
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    • v.40 no.3
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    • pp.91-96
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    • 2024
  • Recently, extensive studies have been carried out to enhance various performance aspects such as the durability, lifespan, and hardness by combining diverse materials or developing novel materials. The utilization of superhydrophobic surfaces, particularly in the automotive, textile, and medical device industries, has gained momentum to achieve improved performance and efficiency. Superhydrophobicity refers to a surface state where the contact angle when water droplets fall is above 150°, while the contact angle during sliding motion is smaller than 10°. Superhydrophobic surfaces offer the advantage of water droplets not easily sliding off, maintaining a cleaner state as the droplets leave the surface. Surface modification involves two fundamental steps to achieve superhydrophobicity: surface roughness increase and surface energy reduction. However, existing methods, such as time-consuming processes and toxic organic precursors, still face challenges. In this study, we propose a method for superhydrophobic surface modification using lasers, aiming to create roughness in micro/nanostructures, ensuring durability while improving the production time and ease of fabrication. The mechanical durability of superhydrophobic samples treated with lasers is comparatively evaluated against chemical etching samples. The experimental results demonstrate superior mechanical durability through the laser treatment. Therefore, this research provides an effective and practical approach to superhydrophobic surface modification, highlighting the utility of laser treatment.

Evaluation of Life Span for Al2O3 Nano Tube Formed by Anodizing with Current Density

  • Lee, Seung-Jun;Kim, Seong-Jong
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2017.05a
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    • pp.148-148
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    • 2017
  • Surface modification is a type of mechanical manipulation skills to achieve extensive aims including corrosion control, exterior appearance, abrasion resistance, electrical insulation and electrical conductivity of substrate materials by generating a protective surface using electrical, physical and chemical treatment on the surface of parts made from metallic materials. Such surface modification includes plating, anodizing, chemical conversion treatment, painting, lining, coating and surface hardening; this study conducted cavitation experiment to assess improvement of durability using anodizing. In order to observe surface characteristics with applied current density, the electrolyte temperature, concentration was maintained at constant condition. To prevent hindrance of stable growth of oxide layer due to local temperature increase during the experiment, stirring was maintained at constant speed. In addition, using galvanostatic method, it was maintained at processing time of 40minutes for 10 to $30mA/cm^2$. The cavitation experiment was carried out with an ultra sonic vibratory apparatus using piezo-electric effect with modified ASTM-G32. The peak-to-peak amplitude was $30{\mu}m$ and the distance between the horn tip and specimen was 1mm. The specimen after the experiment was cleaned in an ultrasonic bath, dried in a vacuum oven for more than 24 hours, and weighed with an electric balance. The surface damage morphology was observed with 3D analysis microscope. As a result of the study, differences were observed surface hardness and anti-cavitation characteristics depending on the development of oxide film with the anodizing process time.

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Enhancement of Dye Adsorption on TiO2 Surface through Hydroxylation Process for Dye-sensitized Solar Cells

  • Jang, Inseok;Song, Kyungho;Park, Jun-Hwan;Oh, Seong-Geun
    • Bulletin of the Korean Chemical Society
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    • v.34 no.10
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    • pp.2883-2888
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    • 2013
  • To enhance the power conversion efficiency of dye-sensitized solar cell (DSSC), the surface of titanium dioxide ($TiO_2$) photoelectrode was modified by hydroxylation treatment with $NH_4OH$ solution at $70^{\circ}C$ for 6 h. The $NH_4OH$ solutions of various concentrations were used to introduce the hydroxyl groups on $TiO_2$ surface. As the concentration of $NH_4OH$ was increased, the short-circuit current density ($J_{SC}$) value and conversion efficiency of solar cells were increased because the amount of adsorbed dye molecules on $TiO_2$ surface was increased. As a result of the surface modification to introduce hydroxyl groups, the concentration of adsorbed dye on the $TiO_2$ surface could be improved up to 32.61% without the changes of morphology, surface area and pore volume of particles. The morphology, the specific surface area, the pore volume and the chemical states of $TiO_2$ surface were characterized by using FE-SEM, $N_2$ adsorption-desorption isotherms and XPS measurements. The amount of adsorbed dye and the performance of fabricated cells were analyzed by using UV-Vis absorption spectroscopy and solar simulator.

Characteristics of Machined Surface Roughness and Surface Layers of WC-Co Tools with Plasma Source Ion Implantation (WC-Co 공구의 이온 주입에 따른 표면층 및 가공된 표면거칠기 특성)

  • Kang, Seong-Ki;Kim, Yung-Kyu;Wang, Duck-Hyun;Chun, Young-Rok;Kim, Won-Il
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.9 no.1
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    • pp.106-113
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    • 2010
  • The most suitable condition for plasma source ion implantation(PSII) was found based on the study of the characteristics of PSIIed tool and machined surfaces. The depth analysis according to the chemical bonding state of elements and surface component elements through the XPS and SIMS, was conducted to find the improved property of the PSIIed surface. Due to the diffusion of PSII, the nitrogen was found up to a depth of about 150nm according to the supplied voltage and ion implanted time. The deep diffusion by nitrogen caused the surface modification, but the formation of oxide component was found due to the residual gas contamination on the surface. Statistical method of ANOVA was conducted to find the effects of spindle speed and feed rate in interaction for machined surface roughness with PSIIed tools. The surface modification was found largely occurred by the nitrogen implanted surface with 2 hours for 27kV, 35kV and 43kV.

Computer application techniques of initial and modification machining for dies with 3-Dimensional scluptured surfaces (3차원 자유곡면을 갖는 금형의 초기및 수정가공을 위한 컴퓨터 이용기술)

  • 박정현;손주리;박삼진
    • 제어로봇시스템학회:학술대회논문집
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    • 1988.10a
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    • pp.273-278
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    • 1988
  • This paper represents the computer application techniques of initial and modification machining for dies with 3-dimensional scluptured surfaces. All procedures from die design to die machining and measurement are covered. The component of modelling is data management and modification (extrapolation and smoothing), surface modelling, and nc program preparation. Also this paper introduces the utility for successful and efficient operation of system such as map generation, data communication, tool path verification, contour map generation, graphic processing of extrapolation and smoothing results, and CAD/CAM system interface. Examples are given to illustrate the modelling.

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Effect of Chemical Modification of Carbon Supports on Electrochemical Activities for Pt-Ru Catalysts of Fuel Cells (탄소지지체의 화학적 변형에 따른 연료전지용 백금-루테늄 촉매의 전기화학적 활성의 영향)

  • Kim, Byung-Ju;Park, Soo-Jin
    • 한국신재생에너지학회:학술대회논문집
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    • 2011.05a
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    • pp.94.1-94.1
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    • 2011
  • In this work, ordered mesoporous carbons (OMCs) were prepared by the conventional templating method using mesoporous silica (SBA-15) for Pt-Ru catalyst supports in fuel cells. The influence of surface modification on carbon supports on the electrochemical activities of Pt-Ru/OMCs was investigated with different pH. The neutral-treated OMCs (N-OMCs), base-treated OMCs (B-OMCs), and acid-treated OMCs (A-OMCs) were prepared by treating OMCs with 2 M $C_6H_6$, 2 M KOH, and 2 M $H_3PO_4$, respectively. The surface characteristic of the carbon supports were determined X-ray photoelectron spectroscopy (XPS). The electrochemical activities of the Pt-Ru catalysts had been enhanced when the OMCs supports were treated by basic or neutral agents, while the electrochemical activities had been decayed for the A-OMCs supported Pt-Ru.

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Structural Dynamics Modification Using Surface Grooving Technique (임의의 형태를 갖는 흠을 이용한 표면형상변형을 통한 동특성 변경)

  • 박미유;박영진;박윤식
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2004.05a
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    • pp.859-863
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    • 2004
  • Structural Dynamics Modification is very effective technique to improve structure's dynamic characteristics by adding or removing auxiliary structures, changing material property, changing shape of structure. In this research, using the surface grooving technique, shape of base structure was changed to improve its first natural frequency. Utilizing the result of sensitivity analysis, groove shape was formed gathering the many small embossing elements. For this process, Sensitivity Criterion Factor was introduced. To reduce its amount of calculation, the range of target area was restricted to their neighboring area and that result was very successful.

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Surface Modification of Automobile Rubber by Various Plasma Treatments

  • Lee, Seung-Hun;Kim, Seock-Sam
    • KSTLE International Journal
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    • v.9 no.1_2
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    • pp.26-30
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    • 2008
  • This study examined the surface modification characteristics of NBR using sealing in automobile. Surfaces of NBR were modified by RF power Ar plasma treatment. In experiment, pressure, flux, temperature were fixed and RF bias voltage. Treatment time was changed. In friction test, we used PTFE grease. After modification, surfaces of NBR showed many grooves, hydrophilic functional groups, and lipophilic functional groups. As increasing treating voltage and time, the amount of them was increased. And wetting angle and friction coefficient was decreased with increasing treating voltage and time. However, the pattern of changing friction coefficient was not fixed.

An Investigation on the Method of Tooth Modification for Noise Suppression of Gear Transmission (기어 변속기의 소음저감을 위한 치형수정 설정방법에 관한 고찰)

  • Bae, M.H.;Park, N.G.
    • Transactions of the Korean Society of Automotive Engineers
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    • v.6 no.6
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    • pp.243-251
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    • 1998
  • A method of establishing the tooth modification for gear transmission of vehicles to reduce gear whine noise, caused by tooth impact phenomenon of mating gear, is introduced. The major causes of tooth impact are due to the deflections of gear teeth and shafts of transmission with the loaded condition including various kinds of manufacturing errors. The theoretical shape of tooth surface to avoid tooth impact is derived by the amount of elastic deformation of gear teeth and shaft and overall manufacturing error of machine tool. The surface function is converted with respect to the conventional commercial data usually communicated to the gear inspection system. The proposed method is applied to the gearbox of four wheel drive vehicle and shows the gear whine noise decreased to the 8 dB in the sound level.

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Change of pore structure and uniaxial compressive strength of sandstone under electrochemical coupling

  • Chai, Zhaoyun;Bai, Jinbo;Sun, Yaohui
    • Geomechanics and Engineering
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    • v.17 no.2
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    • pp.157-164
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    • 2019
  • The effect of electrochemical modification of the physical and mechanical properties of sandstone from Paleozoic coal measure strata was investigated by means of liquid nitrogen physical adsorption, X-ray diffraction and uniaxial compressive strength (UCS) tests using purified water, 1 mol/L NaCl, 1 mol/L $CaCl_2$ and 1 mol/L $AlCl_3$ aqueous solution as electrolytes. Electrochemical corrosion of electrodes and wire leads occurred mainly in the anodic zone. After electrochemical modification, pore morphology showed little change in distribution, decrease in total pore specific surface area and volume, and increased average pore diameter. The total pore specific surface area in the anodic zone was greater than in the cathodic zone, but total pore volume was less. Mineralogical composition was unchanged by the modification. Changes in UCS were caused by a number of factors, including corrosion, weakening by aqueous solutions, and electrochemical cementation, and electrochemical cementation stronger than corrosion and weakening by aqueous solutions.