• 비파괴검사학회지
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• 제21권2호
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• pp.197-203
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• 2001

항공기나 대형 플랜트 등의 경년구조물에 있어서 제조 및 설계 혹은 작업환경 등에 의해 발생하는 미소결함은 응력부식파괴로 이어지는 결정적인 원인으로 알려져 있다. 따라서 제조단계에서의 결함의 검출뿐만 아니라 운전개지 후에 있어서도 비파괴검사에 기초를 둔 정기적인 건전성평가가 요구된다. 특히 구조물내의 미소균열 평가는 구조건전성 평가에 있어서 중요한 과제라 할 수 있다. 자기광학소자를 이용한 비파괴탐상법은 균열부근의 누설자속에 의한 자구 및 자벽의 변화를 이용하여 균열정보를 화상형태로 얻는다. 그러므로 빠른 탐상속도와 결과데이터 해석의 용이 그리고 실시간적으로 탐상결과를 획득할 수 있다는 장점을 지니고 있다. 본 논문은 자기광학소자를 이용한 새로운 비파괴적 탐상법을 제안하고, 본 탐상법을 이용하여 구조물에 존재하는 표면결함의 검출가능성 및 균열깊이의 평가를 실증하였다. 표면결함을 갖는 시험편과 파이프의 내면에 존재하는 피로균열을 대상으로 실험을 실시한 결과, 표면결함의 위치 및 2차원적 형상을 화상형식으로 얻을 수 있음을 증명하였다. 또한 피로시험중의 시험편을 대상으로 균열발생 및 균열진전과정을 평가를 통하여 원격탐상의 가능성을 제시하였다.

• 한국자동차공학회논문집
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• 제16권1호
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• pp.86-92
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• 2008

Recently, the use of tubes in the manufacturing of the automobile parts has increased and therefore many automotive manufactures have tried to use hydro-forming technology. The hydro-forming technology may cause many advantages to automotive applications in terms of better structural integrity of the parts, lower cost from fewer part count, material saving, weight reduction, lower spring-back, improved strength and durability and design flexibility. In this study, the whole process of front engine cradle (or front sub-frame) parts development by tube hydro-forming using steel material having tensile strength of 440MPa grade is presented. At the part design stage, it requires feasibility study and process design aided by CAE (Computer Aided Design) to confirm hydro-formability in details. Effects of parameters such as internal pressure, axial feeding and geometry shape on automotive sub-frame by hydro-forming process were carefully investigated. Overall possibility of hydro-formable sub-frame parts could be examined by cross sectional analyses. Moreover, it is essential to ensure the formability of tube material on every forming step such as pre-bending, preforming and hydro-forming. At the die design stage, all the components of prototyping tools are designed and interference with press is examined from the point of geometry and thinning.

• 한국응용과학기술학회지
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• 제29권3호
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• pp.516-530
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• 2012

가솔린과 에탄올의 혼합물인 가소홀은, 현재 세계 각국에서 가솔린 차량에 사용되고 있다. 본 연구는 바이오에탄올을 도입하게 된 배경, 제조공정, 생산량, 특성, 규격, 적용방법, 규정, 정책 등에 대하여 세계적인 관점에서 자료들을 조사하여 연구를 수행하였다. 따라서, 바람직한 방향을 모색하는 사람들이 참고로 할 수 있도록 하기 위하여, 여러 각도로 가소홀과 관련된 정보를 수집하고 조사하였다. 조사 결과, 바이오에탄올과 가소홀은 여전히 유용한 신재생에너지의 하나이므로, 각국이 처한 현재의 상황과 입장에 따라서 여러 가지 각도로 사용방법을 마련할 수 있도록 접근하여 관련공업에서 일보전진할 수 있도록 방향을 제시하였다.

• 지식경영연구
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• 제19권2호
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• pp.151-162
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• 2018

Response surface methodology (RSM) is one of popular tools to support a systematic improvement of quality of design in the product and process development stages. It consists of statistical modeling and optimization tools. RSM can be viewed as a knowledge management tool in that it systemizes knowledge about a manufacturing process through a big data analysis on products and processes. The conventional RSM aims to optimize the mean of a response, whereas dual-response surface optimization (DRSO), a special case of RSM, considers not only the mean of a response but also its variability or standard deviation for optimization. Recently, a posterior preference articulation approach receives attention in the DRSO literature. The posterior approach first seeks all (or most) of the nondominated solutions with no articulation of a decision maker (DM)'s preference. The DM then selects the best one from the set of nondominated solutions a posteriori. This method has a strength that the DM can understand the trade-off between the mean and standard deviation well by looking around the nondominated solutions. A posterior method has been proposed for DRSO. It employs an interval selection strategy for the selection step. This strategy has a limitation increasing inefficiency and complexity due to too many iterations when handling a great number (e.g., thousands ~ tens of thousands) of nondominated solutions. In this paper, a TOPSIS-based method is proposed to support a simple and efficient selection of the most preferred solution. The proposed method is illustrated through a typical DRSO problem and compared with the existing posterior method.

• 산업경영시스템학회지
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• 제42권4호
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• pp.165-172
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• 2019

Innovation activities represented by Six Sigma (6σ) led to improvements not only in manufacturing industries but also in various business fields. In the aviation industry, Six Sigma has been used as a tool of innovation since the beginning of 2000, and it has developed into a comprehensive form of innovation activity that includes various improvement tools. In this study, the innovation activities in K company that is a representative company of aviation industry are summarized in the last 10 years, and the effectiveness of the innovation tools and the performance of the tasks are also analyzed. The results of 2,091 projects over the past decade have been analyzed from various perspectives. First, we found out the tools that were used frequently at each DMAIC step, showed their frequency, and analyzed the evaluation results for the project. The project was evaluated from grade 1 (highest level) to grade 7 (lowest level) with an average grade of 4.1 for the overall project. The evaluation grades of the projects were compared and analyzed in terms of the qualifications of the leader, the roadmap for the implementation of the project, the financial effect, the size of the financial effect, the business classification, and the project execution period. These results may suggest new perspectives for companies considering or adopting innovation programs.

• 제어로봇시스템학회:학술대회논문집
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• 제어로봇시스템학회 2005년도 ICCAS
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• pp.649-652
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• 2005

The camera cellular phone has a large portion of cellular phone market in recent year. The variety of a customer demand makes a fast model change and the spatial resolution is changed from VGA to multi-mega pixel. The 1.3 mega pixel (MP) camera cellular phone was first released into the Korean market in October 2003. The major cellular phone companies released a 2MP camera cellular phone that supports zoom function and a 2MP camera cellular phone is settled down with the Korea cellular phone market. It makes a keen competition in price and demands automation for phone camera module. There is an increasing requirement for the automatic assembly to correspond to a fast model change. The hard automation techniques that rely on dedicated manufacturing system are too inflexible to meet this requirement. Therefore in this study, this system is designed with the flexibility concept in order to cope with phone camera module change. The system has a same platform that has X-Y-Z motion or X-Z motion with ${\mu}m$order accuracy. It has a special gripper according to the type of a component to be put together. If the camera model changes, the gripper may be updated to fit for the camera module. The controller of this system acquires the data sets that have the information about the assembly part by the tray. This information is obtained ahead of an inspection step. The controller excludes an inferior part to be assembled by using this information to diminish the inferior goods. The assembly jig used in this system has a function of self adjustment that reduces the tact time and also diminish the inferior goods. Finally, the intelligent assembly system for phone camera module will be designed to get a flexibility to meet model change and a high productivity with a high reliability.

• 한국환경과학회지
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• 제27권9호
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• pp.763-770
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• 2018

Bioremediation in situ is heavily dependent on the oxygenic environment which would privide the dwelling microorganism with sufficient oxygen. The situation could be easily resolved with supply of an Oxygen Releasing Compound (ORC). In this paper we prepared that sort of material out of oyster shell powder (mostly calcium carbonate) that prevails every shore areas of the country. We used two different oxidizing methods in the first step of the whole manufacturing process-conventional heating in a furnace and an ultrasound generator to obtain calcium oxide. Then that calcium oxide was further oxidized into calcium peroxide which may release oxygen under a moisturized condition. The oxygen releasing experiments were run to test the performance of our products, and to determine the gas kinetics during the experiments. Interestingly, calcium peroxide derived from ultrasound treatment was much more energy-effective as ORC than that from furnace heating although the heat derived process was better than that of ultrasound in terms of oxygen content and its releasing rate. We also found that most of the data collected from the gas releasing experiments fairly supported an ordinary $1^{st}$ order kinetics to oxygen concentration, which shaped a sharp discharge of oxygen at the very early moment of each test.

• 한국지능시스템학회논문지
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• 제14권7호
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• pp.871-877
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• 2004

본 논문은 맞춤형 신발제작을 위하여 신발에 필요한 화형제작용 데이터를 3차원 측정 장치를 통해 획득한 발의 형상을 인공지능 기법을 기반으로 하는 최적화된 형상을 복원하는 방법을 제시하고자 한다. 본 연구를 위해 개발된 시스템은 PC를 기반으로 하는 기존의 3차원측정 방식을 이용하여 상, 하, 좌, 우로 각각 장착된8대의 CCD 카메라와 4대의 laser를 통해 화형 및 발의 형상 데이터를 획득한다. 획득된 데이터들은 인공지능 기법을 이용한 영상처리 알고리즘으로 처리되며, 처리 결과는 기존의 지능 기법을 도입하지 않은 시스템에 비해 노이즈제거 특성이 향상되었고, 후처리과정을 간소화 할 수 있다. 따라서 본 논문에서는 3차원 측정을 위해 하드웨어적인 부분과 이를 제어하기 위한 소프트웨어 및 GUI로 전체 시스템을 구성하고, 본 논문에서는 데이터 처리용 소프트웨어에서 입력영상의 전처리 과정 중 영상의 이진화 단계에서 임계값을 결정하기 위하여 신경망을 사용하였으며, 이에 대한 결과를 제시하고자 한다.

• KSBB Journal
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• 제30권3호
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• pp.109-113
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• 2015

Current drying and encapsulation methods for probiotics manufacturing are complicate and cost-burdened processes. The aim of this study was to develop a simple ingredient mixture to make probiotic granules via one-step process, providing not only a cryoprotective effect during freezing and drying but also high survival ratio in gastrointestinal tract. As cryoprotectans, commercially available ingredients including skim milk, monosaccharide (trehalose or glycerin), maltodextrins (with low or high degree of equivalents) were used. Their cryoprotective effect during lyophilization and survival ratios in artificial gastric juice and bile salt were measured against 3 strains of lactic acid bacteria (LAB) (Lactobacillus plantarum, Lb. brevis, and Lactococcus lactis). As results, 3 mixtures with different compositions showed a cryprotective effect on LAB tested and the best compostion was dependant upon LAB; skim milk 10%, trehalose 15%, glycerin 0.5%, and NaCl 1% was for Lb. plantarum and Lc. lactis, and maltodextrin 10% instead of skim milk was for Lb. brevis. In addition, those mixtures showed similar survival effect on LAB tested. These results demonstrate that skim milk or maltodextrins with trehalose, glycerin, and NACl can be effectively used for onestep lyophilization of LAB as an alternative method of encapsulation.

• 한국건설순환자원학회논문집
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• 제3권1호
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• pp.34-42
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• 2015

본 연구는 단순매립 및 소각처리 되고 있는 염색공단 슬러지의 재활용을 목적으로 Ti염과 Fe염으로 화학 처리된 염색공단 슬러지를 이용하여 인공경량골재를 제조하고, 인공경량골재로의 활용성 검토를 위하여 골재의 물리적 특성과 환경유해성 등을 평가하였다. 인공경량골재 제조는 점결제로 점토를 이용하여 점토와 슬러지 배합비율에 따른 성형성을 평가하여 최적 함수량을 선정하고, 최적 배합비를 기준으로 둥근 모양의 형태로 가공한 후 건조과정과 2단계의 소성과정을 거쳐 제조하였다. 제조된 경량골재는 KS F 2534 "구조용 경량 골재"를 기준으로 인공경량골재의 입도 및 조립률, 밀도 및 흡수율, 단위용적질량, 안정성 및 환경유해성 등을 평가하였다. 실험 결과 입도와 조립률에서 기준 범위를 일부 벗어났으나 다른 모든 물리적 특성은 기준 값을 모두 만족하는 것으로 나타났으며, 입도와 조립률도 향후 제조공정에서 충분히 해결할 수 있는 것을 확인할 수 있었다.