• Title/Summary/Keyword: STEP- manufacturing

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PLC를 이용한 ER밸브-FHA의 제어특성에 관한 연구 (A Study on the Control Characteristics of FHA by Using PLC)

  • 장성철;홍순남
    • 한국생산제조학회지
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    • 제22권2호
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    • pp.331-336
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    • 2013
  • The purpose of this study is to visualize the characteristics of ER fluids as preceding step of developing 3 port ER valves. As the strength of the electric field increases, more clusters in flow are made and these clusters are thought to be the reasons of the load flow rate being increased and the outlet flow rate being decreased. The ER Valves and load and outlet flow rate check method are considered to be applied to the fluid power control system. Using the manufactured pressure control valve, a one-link manipulator with FHA in robot system is driven. As a result, it is experimentally confirmed that the pressure control valve using ER fluids is applicable to use in driving actuator. If it applies characteristics of the ER fluids, it will be able to apply in the control system for the ER Valve which occurs from industrial controller(PLC).

마이크로밴딩 장주기 광섬유 격자를 이용한 다중위치 압력감지 센서 (Multipoint Pressure-detection Sensors using Microbanding-induced Long-period Fiber Gratings)

  • 손경락;최영길;장세인;최재윤;심준환
    • Journal of Advanced Marine Engineering and Technology
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    • 제30권3호
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    • pp.449-454
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    • 2006
  • We present a pressure sensor based on the mechanically induced long-period fiber gratings (LPFG) for detecting the multi-location strain variation. The theoretical analysis is performed using a graphic method for a weakly guiding step-index fiber. The calculated results are in good agreement with the experimental results. In this study, from the fact that the optical parameters of a single-mode fiber slightly differ from manufacturing company to manufacturing company, the multipoint pressure-detection sensor systems composed two identical LPFGs are realized. When the pressure is applied two LPFG sensors at once, the resonance peaks are separated as much as about 40 nm. These types of sensor systems are well suited as a multipoint monitoring of strain or temperature in the ship or the smart structure.

기상측정 시스템을 위한 일반형상 측정 모듈 개발 (Development of an Analytic Surface Measurement Module for OMM System)

  • 조승현;이승용;조명우;권혁동;김문기
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2000년도 추계학술대회 논문집
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    • pp.239-242
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    • 2000
  • The purpose of this paper is to establish an effective inspection system by using OMM(ON-Machine Measurement) system. This allows us to reduce the manufacturing lead time by separating the inspection process from manufacturing system. As a first step, the inspection process planning is accomplished by determining the number of measuring points, their locations, measuring path and their sequence. Subsequently, we generate measuring G-codes to be transferred to the machining center through RS232C, and then the inspection process will be performed for each shape. Analysing obtained measuring data, the dimensional tolerance will be validated.

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열린 홀을 가진 2사이클 엔진실더의 호닝가공시 호닝의 정밀도에 미치는 혼스톤의 영향 (Effect of Hone Stone on Accuracy of Honing in 2-Cycle Engine Cylinder having Open Hole)

  • 장명진
    • 한국생산제조학회지
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    • 제9권3호
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    • pp.143-149
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    • 2000
  • Grinding technology in morden industry society is focusing on research and development for grinding stone and machin-ing parts for the purpose of high accuracy and high efficiency of products. But in order to equip the high technology and high accuracy of micro stone which is one of grinding stone a continuous effort on R& D is require. In this study the honing processing work of 2 cycle engine cylinder for motorcycle which has an open hole is carried out so as to investigate the boring and hone stone effects on accuracy of honing. As the experimental result of this study we could conclude that it is possible to secure good conditions of honing by controlling and keeping appropriate cycle-time in the stage of boring for the prior step of honing.

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채소 자동결속기의 개발(I) : 메커니즘 설계 (Development of Automatic Bundle Machine for Vegetables(I) : Mechanism Design)

  • 김용석;박태표;김재준;박성호;양순용
    • 한국공작기계학회논문집
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    • 제18권2호
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    • pp.207-213
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    • 2009
  • The bundling process is the final step in vegetable manufacturing, however, the process is a little difficult to be automatized, because vegetable has the physical properties of roughness, softness, and fragility etc. In this paper, we proposed an automatic bundling mechanism for vegetable based on the heat melt sticking. The proposed mechanism consists of three modules, one module is the moving part for aligning of the vegetable shape and adjusting of the vegetable tension, second module is the arm driving part for the vegetable binding and the band roll releasing, and third module is band joining, band cutting, and band feeding part for the vegetable binding continuously. Through this research, Using the SMO(SimDesigner Motion) module, we optimize condition of mechanical movement of the bundling mechanism. This bundling system designed in order to binding 288 bundle/hour.

고강도강 자동차 부품 생산을 위한 롤 성형 공정 개발 (Development of Roll Forming Process for an Automotive Part of High Strength Steel)

  • 김광희;심성보
    • 한국기계가공학회지
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    • 제4권3호
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    • pp.45-50
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    • 2005
  • A roll forming process for an automotive part of high strength steel is developed. The preliminary flower is generated semi-automatically by an AutoLISP program. The roll forming process is approximated as a multi-step bending process and the preliminary flower is analyzed by the plane strain finite element method. Then, the first flower is selected and modified through the finite element analysis. With the final flower, forming rolls are designed and constructed. Experiments are carried out on a prototype roll forming machine.

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사이클론형 슬러지 공기건조기의 유동해석 (Flow Analysis for the Sludge Pneumatic Dehydrator with Cyclone Type)

  • 김봉환;정대식
    • 한국기계가공학회지
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    • 제8권4호
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    • pp.1-6
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    • 2009
  • Air drying technology was developed as an equipment for reducing of moisture content from wastewater treatment and waterworks sludge cake and reproducing it by reusable matter. Advantage of cyclone type pneumatic dehydrator is simple and excellent drying performance. The air drying equipment was composed to the air ejector which made high-speed fluid field, and cyclone which made circling fluid field. Dewatered cake was crushed at the high-speed zone as first step, and formed with dried powder of sphere shape by the collision between particles at the circling fluid zone. In this study, a CFD analysis has been performed to predict air-sludge particles flow in cyclone and ejector of pneumatic dehydrator. The computational results showed typical Rankine vortex structure which was frequently found in swirling flow phenomena. And the conical type wedge in lower part of a cyclone prevented accumulation of the sludge particles in the cyclone. Therefore, this technology was effective in drying of dehydrated cake of waterworks sludge.

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혼합모드(I+II)에서 피로균열진전에 미치는 응력비의 영향 (Effect of Stress Ratio on Fatigue Crack Growth in Mixed Mode(I+II))

  • 공병채;최명수;권현규;최성대
    • 한국기계가공학회지
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    • 제8권4호
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    • pp.90-96
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    • 2009
  • The loading condition of actual construction works is complex. The shear effect of mixed-mode load component are crack propagation mechanism in step larger than the crack initial mechanism. Therefore, in this study received a mixed-mode loading on fatigue crack stress ratio on crack propagation path and speed of progress to learn whether stress affects crack propagation. ${\Delta}$ P a constant state of fatigue tests in Mode I, II give the same stress ratio, frequency 10Hz, sinusoidal waveform was used. A lower stress ratio fatigue crack propagation angle is small. This is less affected by the Mode II. Therefore, a mixed-mode fatigue crack propagation is to progress by the Mode. Stress ratio in a mixed mode crack in the path of progress and found a lot of impact.

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전조공법을 이용한 동관의 하이핀 튜브 제조 공정에 대한 연구 (A Study on the Manufacturing Process for High-finned Tube of Copper Pipe using Roll Forming Method)

  • 김태규
    • 한국재료학회지
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    • 제16권2호
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    • pp.111-115
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    • 2006
  • High-finned tubes have good thermal conductivity and have better cooling efficiency than plain tubes or low-fined tubes due to bigger air contact area. During high-fined tubes are manufactured by roll forming, the main technique is illustrated to optimizing primary material(copper pipe), optimized die matrix designing technique for roll forming, control manufacturing speed to develop productivity etc. In this study, a roll forming system was developed in oder to produce high-finned tube. Also a multi-step roll forming die was designed & built to produce high-finned tube that has over 10 mm fin height. And then, roll forming test using copper pipe was performed to produce high-finned tube. Roll forming process for producing highfinned tube was optimized by analyzing and adjusting misrostructure, hardness, and surface roughness of roll formed high-fined tube.

TiO2를 이용한 목질보드용 요소수지의 포름알데히드방출 저감을 위한 새로운 제조방법 (A Novel Manufacturing Method of Urea-formaldehyde Resin with the Titanium Dioxide for Reducing Formaldehyde Emission)

  • 박한상;이화형
    • 농업과학연구
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    • 제36권1호
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    • pp.11-18
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    • 2009
  • The purpose of this study is to examine a proper amount of addition and a proper point for addition of titanium dioxide for the manufacture of E0 type of urea-formaldehyde resin (UF). The reduction of free formaldehyde from UF resin treated particle board was also investigated. $TiO_2$ content was 0.5%, 1% and 3% on the dry basis of UF resin. UV light was used to initiate reaction. The results of this study are as follows: 1. During UF resin manufacturing process, the second adding step of urea was proper point for $TiO_2$ addition. 2. 1 % addition of $TiO_2$ gave good values for the Eo type urea-formaldehyde resin. 3. There was no significant difference between physical properties of particle board, but the higher the adding content of titanium dioxide resulted in the lower the mechanical properties.

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