• Journal of Welding and Joining
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• v.18 no.6
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• pp.68-73
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• 2000

In case of overalyered wrapping roll, beadmark shape appear at wrapping roll surface due to irregular wear between weld bead. Irregular wear of this is caused by difference of hardness between weld bead. This study aims at investigating which matrix is good for removing of beadmark at wrapping roll surface. So, we make specimen with martensitic matrix and austenitic matrix. The overlayered alloys were deposited 4 times on a SS41 steel plate using self-shielding flux cored arc welding method. Difference of hardness between weld bead of specimen with matrix of martensite was higher than specimen with matrix of austenite both as-welded and after heat treatment. Therefore, austenitic matrix is between than martensitic matrix for removing of beadmark of wrapping roll surface.

• Journal of Advanced Marine Engineering and Technology
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• v.13 no.2
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• pp.43-63
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• 1989

Various kinds of corrosion prevention methods have been developed. It is known that the method of electrochemical protection is more effective and economical than any other method on the large scale metal structures in corrosive solutions. Strong acid solutions such as nitric and sulfuric acid solutions are often used in industries, and the expensive stainless steel is almost exclusively used for the equipment that comes in contact with such acid solutions. However, it is more reasonable that carbon steel is used rather than stainless steel depending upon concentration of those acid solutions from the economical viewpoint. In this study, the typical strong acid solution such as nitric and sulfuric acid solutions are chosen for the experiment and the selected materials of specimen are the stainless steels of SUS 304L and SUS 316L, the carbon steels of SS 41, SM 50 and RA 32, and highly pure lead. Electrochemical protection diagrams can be drawn with data from the external cathodic and anodic polarization curves of SUS 304L, SUS 316L and SM 50 steels in 5-60% nitric acid solutions and from those polarization curves of SS 41, RA 32, SM 50 and SUS 316L steels, and highly pure lead in 2.5-98% sulfuric acid solutions at the slow scanning rate. The data obtained with using the determination method of the optimum cathodic protection potential, the Tafel extrapolation method and the characteristics of anodic polarization curves. The main results obtained from the diagrams are as follows: 1) In nitric acid solution : (1) Corrosion potentials exist in each of those corrosion zones on the stainless steels in the lower concentration than about 12% solutions and on the high tensile strength steels in the lower concentration than about 30% solutions, but the corrosion current (density) in each zone is small on the above mentioned former steels and large on the latter ones. (2) The stainless steels can be self-passivated in the higher concentration than 15% solutions, and the high tensile strength steels gives rise to the same phenomenon in the higher concentration than 35% solutions. (3) The stainless steels in the lower concentration than 60% solutions and the high tensile strength steels in the higher concentration than 35% solutions can be used without protection, but the latter steels must ve protected anodically in the lower conccentration than about 30% solutions. 2) In sufuric acid solution : (1) The carbon steels can be self-passivated in the higher concentration than 45% solutions, and the SUS 316L steel in higher concentration than 75% solutions and the lead in all concentration solutions also gives rise to the same phenomenon. (2) The lead in the lower concentration than 80% solutions and the SUS 316L steel in the higher concentration than 80% solutions can be used without protection. (3) The carbon steels in the higher concentration than 50% solutions also can be used without protecting economically, but the SUS 316L steel in the 20-70% solutions are considerably corrosive without protecting anodically.

• Tribology and Lubricants
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• v.10 no.3
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• pp.29-38
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• 1994

The friction and wear of mild steel at dry sliding surfaces under different vacuum conditions have been investigated to understand the wear mechanisms. For the test, a ball-ondisk typed wear-rig has been built and implemented, allowing control of sliding speed, load and vacuum. Results show that, at a high sliding velocity, friction of low carbon steel (SS41) under a high vacuum is much higher than that of ambient condition and wear is much severer. It is due to lack of effective oxidation film formation on which steel surfaces could protect themselves against the severe wear. It has been shown, however, that there is a critical regime with contact conditions (at a low sliding velocity, a low load, and under a medium vacuum) at which effective, protective films of low carbon steel have been built on the surfaces in a friction process with a self-regulating way, resulting in both very low coefficients of friction (about 0.3) and mild wear. In order to investigate the protective films on steel surfaces, the worn surfaces and the wear debris have been experimentally analyzed with SEM, AES/SAM and XRD. A theoretical analysis of frictional heating at sliding surfaces, and an experimental analysis of the influence of oxidation wear under various vacuum conditions are described. The important variables on which self-formations of protective films at dry sliding surfaces depend, and the wear mechanisms are also investigated.

• Journal of the Korean Society of Fisheries and Ocean Technology
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• v.31 no.4
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• pp.413-422
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• 1995

Cavitation erosion-corrosion implies damage to materials due to the shock pressure or shock wave that results when bubbles form and collapse at a metal surface within a liquid. If the liquid is corrosive to the material, a condition typically encountered in industry, the component materials may suffer serious damage by a combination of mechanical and electrochemical attack. In this study, the mild steel(SS41) was tested by using the piezoelectric vibrator with 20kHz, 24$\mu$m to cavity generation apparatus. The damage behaviour of vibration cavitation erosion-corrosion and the environment characteristics were investigated in various solutions which are seawater, tap water and distilled water. The main results obtained are as follows; 1) The cavitation erosion-corrosion damage behaviour in the seawater increases to occur at the equal degree on the middle portion and the outside portion of specimen. The distilled water specimen, on other hand, occurs beginning on the outside portion across to the middle portion of specimen. 2) The cavitation erosion-corrosion damage in the tap water of low specific resistance more increases than that in the distilled water of high specific resistance at the initial testing time and more decreases than that in it by the CaCO sub(3) film with testing time. 3) Cavitation erosion-corrosion damage characteristic divides into four regions; incubation region, acceleration region, deceleration region and steady state region.

• Journal of the Korean Society for Nondestructive Testing
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• v.18 no.3
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• pp.172-180
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• 1998

It is attempted to verify the Quantitative relationship between fracture mechanical parameters (${\Delta}K$, $K_{max}$) and X-ray parameters (residual stress, half-value breadth) of A12009-15v/o $SiC_w$ composite, and normalized SS41 steel. In this study, fatigue crack propagation test were carried out and X-ray diffraction was applied to fatigue fractured surface in order to investigate the change of residual stress and half-value breadth on fatigue fractured surface. And it is loaded prestrain to each tensile specimen, A12009-15v/o $SiC_w$ composite(0.3, 0.5, 1, 1.5, 2%) and normalized SS41 steel(0.63, 2.25, 7.50, 13.7, 20%), for investigating plastic strain rate using nondestructive measurement method. X-ray diffraction was applied to the prestrained tensile specimens in order to measure the change of residual stress and half-value breadth.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.21 no.4
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• pp.547-555
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• 2012

This paper focuses on the research of the anode and cathode in the Ni-MH secondary battery. In this paper, the proposed method employs a continuous wave Nd : YAG laser based on the pure Ni instead of the low carbon steel to improve the conductivity although the conventional secondary battery is based on the resistance spot welded with low carbon steel SS41. It welds a sandwich panel using the pure Ni and the porous thin plate, and the tested optimal conditions for the laser power and irradiation speed were 300 and 350 Watt, and 1.0~1.6m/min, respectively. Finally, we observed a ratio, heat input and cross-section and measured the conductivity of the welding section to test the weldability.

• Transactions of the Korean Society of Mechanical Engineers
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• v.3 no.4
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• pp.133-142
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• 1979

The fracture toughness of a hot rolled 100 mm thick SS41 steel plate was investigated for various crack ratios and thichnesses using the method of J-integral. The experiments were performed on an MTS machine and the crack initiation point was detected by using an electricl impedance method. The J-integral computed at the initiation point of the slow stable crack growth was almost constant within the range of crack ratios tested. The fracture toughness thus obtained was $J_{1c}/=27.0kgf/mm$ for specimens having fracture plane parallel to the rolling direction and 35.5kgf/mm for those perpendicular to the rolling direction. The J- integral computed at maximum load point was found to be unsuitable for fracture toughness determination, becaese of large variation depending on the crack ratio and thickness. It was also found that the slow stable crack growth increases as the thickness and/or crack ration of the specimen decrease.

• Transactions of the Korean Society of Mechanical Engineers
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• v.6 no.3
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• pp.232-238
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• 1982

The behavior of corner crack propagation by unidirectional plane bending fatigue was investigated in the butt welded joints of SS41 and SM50 steel plates including an edge through-thickness notch. The properties of fatigue crack propagation were inspected in the weld metal, heat-affected zone, and base metal of the welded joints. Main results obtained are as follows; (1) When a plate with an edge through-thickness notch is loaded by plane bending fatigue in indirection, the 2 variant corner cracks on the upper and lower edge of the plate are initiated and propagated respectively from the notch. (2) In case of a specimen containing a corner crack, it is more reasonable to estimate the crack propagation rate by area of fracture surface than by crack surface length. (3) The rate of fatigue crack propagation becomes faster in the following order; weld metal, heat-affected zone, and base metal. (4) The specimen including reinforcement shape is rapidly failed throughout bond due to effect of its shape when the repeated load exceeds a certain cycle.

• Journal of the Korean Society of Fisheries and Ocean Technology
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• v.32 no.3
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• pp.302-309
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• 1996

Cavitation erosion-corrosion implies damage to materials due to the shock pressure or shock wave that results when bubbles form and collapse at a metal surface within a liquid. If the liquids corrosive to the material, a condition typically encountered in industry, the component materials may suffer serious damage by a combination of mechanical and electrochemical attack. To suppress cavitation erosion as well as cavitation erosion-corrosion to hydraulic equipments, innovations such as the improvement in the geometric design of the equipment or the selection of suitably resistant construction materials are necessary. This study was tested by using the piezoelectric vibrator with 20kHz, 24${\mu}$m for cavitation generation. And also, the vibratory cavitation erosion-corrosion tests on commercial mild steel SS41were carried out. We carefully observed the erosion pattern and surface photography. The geometrical mechanism of pit growth, which is to be likely these processing; shallow typelongrightarrowundercut typelongrightarrowwide shallow type.

• Journal of the Korean Society of Safety
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• v.2 no.1
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• pp.31-41
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• 1987

The surface rolling method which is one of the plastic deformation processes increases the surface roughness with reduction of diameter and hardness. In this study, three NACHI 6000 ZZ bearing were used for surface rolling tool on a mild steel. The following results have been obtained with the mild steel. 1) The load is major factor in getting fine surface roughness of roller fininshing after grinding. The optimal surface roughness of SS40 steel can be obtained at the contact pressure of $210kgf/cm^2$. But, Better surface roughness can not be expected, Due to flaking phenomena at more than 300 kgf/cm of contact pressure. 2) At the contact pressure range of $200kgf/cm^2{\sim}210kgf/cm^2$ for optimal surface roughness, The surface hardness increased to Hv 200~Hv 240 from Hv 125 before surface rolling. 3) Within the diameter variation of $13{\mu}m$ the surface roughness and the surface hardness were increased, but out of variation of $14{\mu}m$. The surface roughness become worse and the surface hardness was increased.