• 제목/요약/키워드: SPF/DB

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압력제어를 이용한 초소성 성형/확산접합의 공정설계 (Process design of superplastic forming/diffusion bonding by using pressure control)

  • 송재선;강영길;홍성석;권용남;이정환;김용환
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2007년도 춘계학술대회 논문집
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    • pp.332-335
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    • 2007
  • The superplastic forming (SPF) has been widely used in the automotive and aerospace industry because it has great advantages to produce very light and strong components. Finite element method (FEM) is used to model the process of superplastic forming/diffusion bonding (SPF/DB), to predict the pressure-time curve and to analyze the process parameter. In this study, process design of SPF/DB is carried out a 3-sheet sandwich part. SPF/DB process with pressure control was analyzed by using finite element method. For obtaining proper shape, step-by-step pressurization is proposed. The first step of SPD/DB process is obtained by applying of pressure in patches. From the next step it applied pressure to all regions (between inner sheets, between inner and face sheets). By using the proposed pressurization scheme, deficit in part shape is found to be eliminated.

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단계적 가압을 이용한 초소성 성형/확산접합의 공정설계 (Process Design of Superplastic Forming/Diffusion Bonding by Using Step-by-step Pressurization)

  • 송재선;강영길;홍성석;권용남;이정환;김용환
    • 소성∙가공
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    • 제16권4호
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    • pp.239-243
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    • 2007
  • Superplastic forming/diffusion bonding(SPF/DB) has been widely used in the automotive and aerospace industry since it has great advantages to produce very light and strong components. Finite element method(FEM) is used to model the SPF/DB process of 3-sheet sandwich panel to predict the pressure-time curve and to analyze the process parameters. In order to eliminate defects of the part, a new pressurization scheme is proposed. Contrary to the conventional one-step pressurization, which causes the folding at the DB joint, two-step pressurization can eliminate the folding. Effect of pressurization cycle was investigated by using FE analysis and proper pressurization cycle is proposed.

실험계획법을 이용한 초소성 성형/확산접합의 공정설계 (Process Design of Superplastic Forming/Diffusion Bonding by Using Design of Experiment)

  • 송재선;강영길;홍성석;권용남;이정환;김용환
    • 소성∙가공
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    • 제16권2호
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    • pp.144-149
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    • 2007
  • The superplastic forming/diffusion bonding(SPF/DB) is widely used in the automotive and aerospace industry because it has great advantage to produce complex, light and strong parts. But the superplastic forming process requires much forming time and generates excessive thinning in the thickness distribution of formed part. It is necessary to minimize trial and error for SPF/DB Process. Finite element analysis using $L_{18}$ orthogonal may table of Taguchi method for 3-Sheet D/B process is carried out. Through the study, effect of process parameters, such as DH region size, thickness and friction coefficient, is evaluated and the optimum condition is derived.

변형체간의 접촉을 고려한 3차원 초소성 성형/확산접합의 유한요소해석 (3-D Finite Element Analysis of Superplastic Forming/Diffusion Bonding Processes with Consideration of Contact between Deformable Bodies)

  • 강영길;송재선;홍성석;김용환
    • 한국군사과학기술학회지
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    • 제11권1호
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    • pp.57-65
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    • 2008
  • Superplastic forming/diffusion bonding(SPF/DB) processes with inner contact were analyzed using a 3-D rigid visco-plastic finite element method. A constant-triangular element based on membrane approximation and an incremental theory of plasticity are employed for the formulation. The hierarchical search algorithm for the contact searching has been applied. The algorithms for contact force processing were designed to handle equally well contact between deformable bodies, as well as rigid bodies. The plate of three and four sheets for 3-D SPF/DB model are analyzed using the developed program. The validity for the analysis is verified by comparison between analysis, experiment and results in the literature.

유한요소법을 이용한 초소성 성형/확산접합 공정 설계 (Superplastic Forming /Diffusion Bonding Processes Design Using a Finite Element Method)

  • 홍성석;이종수;김용환
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 1995년도 춘계학술대회논문집
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    • pp.155-161
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    • 1995
  • Superplastic forming/diffusion bonding(SPF/DB) processes are analyzed using a rigid visco-plastic finite element method. The optimum pressure-time relationship for a target strain rate and thickness distributions were predicted using two-node line element based on membrane approximation for plane strain shapes. Material behavior during SPF/DB of the integral structures with complicated shapes are investigated. The tying condition is employed for the analysis inter-sheet contact problems. A movement of rib structure is successfully prodicted during the forming.

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초소성 성형/확산접합 공정의 유한요소 해석 (Finite Element Analysis of Superplastic Forming/Diffusion Bonding Processes)

  • 홍성석;김용환
    • 소성∙가공
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    • 제5권1호
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    • pp.37-46
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    • 1996
  • Superplastic forming/diffusion bonding (SPF/DB) processes were analyzed using a rigid visco-plastic finite element method. The optimum pressure-time relationship for a target strain rate and thickness distributions were predicted by two-node line elements based on the membrane approximation for plane strain. Material behavior during SPF/DB of the integral structures having complicated shapes was investigated. The tying condition is employed for the analysis of inter-sheet contact problems. A movement of rib structure is successfully predicted during the forming.

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유한요소법을 이용한 초소성 성형/확산접합 공정해석 (Analysis of superplastic forming/diffusion bonding process using a finite element method)

  • 송재선;김용환;홍성석;강영길;이정환;권용남
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2006년도 춘계학술대회 논문집
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    • pp.265-268
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    • 2006
  • The superplastic forming/diffusion bonding is widely accepted as an advanced technique for forming complex industrial components. But the superplastic forming process requires much forming time and generates excessive thinning thickness distribution of formed part. Superplastic in materials is only achieved in a narrow range of strain-rate with optimum value unique to each material. In this study, finite element analysis for surperplastic forming/diffusion bonding (SPF/DB) processes of three-sheet and four-sheet sandwich parts. From this study, forming analysis have offered a lot of information for developing the forming process.

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계층적 접촉 탐색방법을 이용한 3-D 초소성 성형/확산접합의 공정설계(I) (Analysis of 3-D Superplastic Forming/Diffusion Bonding Process Using a Hierarchical Contact Searching Method(I))

  • 강영길;송재선;홍성석;권용남;이정환;김용환
    • 소성∙가공
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    • 제16권2호
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    • pp.138-143
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    • 2007
  • Superplastic forming/diffusion bonding (SPF/DB) processes were analyzed using a 3-D rigid visco-plastic finite element method. A constant-triangular element based on membrane approximation and an incremental theory of plasticity are employed for the formulation. The coulomb friction law is used for interface friction between tool and material. Pressure-time relationship for a given optimal strain rate is calculated by stress and pressure values at the previous iteration step. In order to improve the contact searching, hierarchical search algorithm has been applied and implemented into the code. Various geometries including sandwich panel and 3 sheet shape for 3-D SPF/DB model are analyzed using the developed program. The validity fer the analysis is verified by comparison between analysis and results in the literature.

초소성/확산접합 기술을 이용한 티타늄 샌드위치 경량구조물 제작 (Fabrication of Lightweight Sandwich Structural Components with Superplastic Forming/Diffusion Bonding Technology)

  • 이호성;윤종훈;이영무;신동혁
    • 한국항공우주학회지
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    • 제35권9호
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    • pp.778-782
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    • 2007
  • 본 연구에서는 초소성성형/확산접합 기술을 이용하여 티타늄 부품의 설계 및 성형 공정을 개발하였다. 초소성성형/확산접합 기술은 제작비용 및 무게를 감량할 수 있는 첨단기술로서 우주항공선진국에서는 이미 실용화하여 전투기, 우주왕복선의 부품 제작에 사용하고 있다. 난 가공성 재료로 알려진 티타늄 합금을 유한요소법을 사용하여 초소성성형중의 거동을 예측하였고, 3장의 Ti-6Al-4V판재를 사용하여 티타늄 경량 샌드위치 패널의 제작공정을 확립하였다. 제작한 부품의 평가결과 이론적인 예측과 잘 일치하는 것으로 나타났다.

Hepatic Steatosis Alleviated in Diabetic Mice upon Dietary Exposure to Fibroin via Transgenic Rice: Potential STAMP2 Involvement in Hepatocytes

  • Park, Ji-Eun;Jeong, Yeon Jae;Kim, Hye Young;Yoo, Young Hyun;Lee, Kwang Sik;Yang, Won Tae;Kim, Doh Hoon;Kim, Jong-Min
    • 한국발생생물학회지:발생과생식
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    • 제24권3호
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    • pp.231-239
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    • 2020
  • Many benefits of silk protein fibroin (SPF) have been suggested in biomedical applications; and notably, significant SPF effects have been observed for metabolic syndromes that are directly linked to insulin resistance, such as type 2 diabetes mellitus (T2DM). Based on our previous findings, we believe that SPF from spiders exhibits outstanding glucose-lowering effects in diabetic BKS.Cg-m+/+Leprdb mice. In order to evaluate the dietary effects of SPF in diabetic animals, we generated several lines of transgenic rice (TR) that expresses SPF, and the feeding of TR-SPF to diabetic animals decreased blood glucose levels, but did not change insulin levels. Western blot analyses of hepatic proteins showed that AMP-activated protein kinase (AMPK) expression and phosphorylation both decreased in TR-SPF-fed groups, compared with controls. This finding suggests that the glucose-lowering effects in this diabetic animal model might be AMPK-independent. In contrast, six-transmembrane protein of prostate 2 (STAMP2) was upregulated after TR-SPF exposure. Together with STAMP2, the Akt protein phosphorylation increased after TR-SPF exposure, which indicates that STAMP2 leads to Akt phosphorylation and thus increases insulin sensitivity in hepatocytes. Importantly, the hepatic steatosis that was seen in the liver of diabetic mice was remarkably alleviated in TR-SPF-fed mice. Hepatocytes that were immunopositive for STAMP2 were overwhelmingly observed in hepatic tissues from TR-SPF-fed mice compared to the control. Taken together, these results suggest that feeding diabetic mice with TR-SPF upregulates STAMP2 expression and increases Akt phosphorylation in hepatic tissues and thus potentially alleviates insulin resistance and hepatic steatosis.