• Title/Summary/Keyword: SEAL

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The Behavior and Characterization Analysis of Elastomer Seal for High Speed Pneumatic Cylinder (고속 공기압 실린더의 거동 및 특성 해석 기술 연구)

  • Hur, Shin;Woo, Chang-Su;Kim, Dong-Soo;Kim, Young-Seok
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.1215-1220
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    • 2008
  • The aim of this paper is to perform a finite element analysis that will have the ability to predict the seal performance characteristics, such as deformation, contact load and friction and also is to provide a means of potential seal designs, which can reduce the time and cost of designing the performance of the seal. The material property tests of elastomer seal are performed to obtain the hyperelastic properties and The Mooney-Rivlin constants are determined from these test results. A 2D modelling of the seal cross section is performed to simulate the contact behavior between the seal on the piston and the cylinder bore under operation conditions. The deformation behavior, contact load and friction of an elastomer seal is analyzed by a finite element method which performs three analytic phases of interference fit, the variations of pneumatic pressure and piston movement under the operational conditions.

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Leakage and Rotordynamic Analysis for Staggered-Labyrinth Gas Seal (엇갈린 래버린스 실의 누설량 및 동특성 해석)

  • Ha, Tae-Woong
    • Tribology and Lubricants
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    • v.18 no.1
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    • pp.24-33
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    • 2002
  • The basic equations are derived for the analysis of a staggered labyrinth gas seal which are generally used in high performance compressors and steam turbines. The Bulk-flow is assumed for a single cavity control volume and the flow is assumed to be completely turbulent in circumferential direction. Moody's wall-friction-factor formula is used for the calculation of wall shear stresses in the single cavity control volume. For the reaction force developed by the seal, linearized zeroth-order and first-order perturbation equations are developed for small motion about a centered position. Integration of the resultant first-order pressure distribution along and around the seal defines the rotordynamic coefficients of the staggered labyrinth gas seal. Theoretical results of leakage and rotordynamic characteristics for the staggered labyrinth gas seal are compared with those of the plain seal and see-through labyrinth seal.

Lubrication Performance Analysis of Deep Straight Groove Seal (깊은 직선 홈 시일의 윤활 성능해석)

  • Lee An Sung;Kim Jun Ho
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2003.11a
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    • pp.193-200
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    • 2003
  • In this study a general Galerkin FE formulation of the incompressible Reynolds equation is derived for lubrication analyses of noncontacting mechanical face seals. Then, the formulation is applied to analyze the flexibly mounted stator-type reactor coolant pump seals of local nuclear power plants, which have deep straight grooves or plane coning on their primary seal ring faces. Their various lubrication performances have been predicted. Results show that the analyzed deep straight groove seal should have a net coning of less than $0.6\;{\mu}m$ to satisfy the leakage limit. And for the same amount of equilibrium opening force the plane coning seal requires to have a 3 times higher dimensionless coning than the deep straight groove seal.

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Process Redesign of Container Logistics with RFID based e-Seal (RFID 방식의 e-Seal 적용을 위한 컨테이너 물류 프로세스 개선 방안에 관한 연구)

  • Ryou, Ok-Hyun;Lee, Jae-Kwang;Noh, Seong-Ho
    • 한국IT서비스학회:학술대회논문집
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    • 2007.05a
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    • pp.347-352
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    • 2007
  • 물류관리를 위하여 RFID (radio frequency identification) 기술의 적용이 활발해지고 있다. 이러한 추세와 컨테이너 화물의 보안에 대한 관심이 증대되면서 RFID 방식의 e-Seal (electronic seal)에 대한 연구가 진행되고 있다. 본 연구에서는 수출입물류 분야를 중심으로 e-Seal 적용 현황을 파악하고 e-Seal 적용을 위하여 해결하여야 할 문제점과 적용시 고려요소를 분석하였다. 또한, e-Seal 적용을 위하여 수출입물류에 관한 현 비즈니스 프로세스를 분석하여 개선 방안에 대하여 제시하였다. 현실적인 e-Seal 적용방안과 e-Seal 적용시 기존의 물류 프로세스의 개선 방안을 도출하기 위하여 실제 해운사 및 관세청 등 관련 기관의 물류관리 프로세스를 분석하였다.

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Leakage Prevention of Mechanical Seal in a Feed Water Pumpof Power Plant with Oxygen Water Treatment (산소주입 수처리 발전소용 급수펌프 밀봉장치의 누설방지)

  • Shin, Jung-Gook;Moon, Seung-Jae;Yoo, Hoseon
    • Plant Journal
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    • v.7 no.1
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    • pp.56-63
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    • 2011
  • The identifying cause of leakage problems on mechanical seal in a feed water pump of power plant have been difficult because of technical limits of domestic mechanical seal manufacturer and the various conditions of power plants. This paper can get a conclusion through the consideration study and experiment test of mechanical seal characteristics of feed water pump depending on oxygen treatment as follows. The oxygen treatment increase dissolved oxygen and cause a corrosion on the mechanical seal stationary ring composed of antimony as well as leakage problems. For solving leakage problems of seal, to eliminate dissolved oxygen in the cooling water of seal with hydrazine injection can prevent leakage problems of mechanical seal in feed water pump.

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Test Results of the Mechanical Face Seal for a Turbopump

  • Kwak, Hyun-D.;Jeon, Seong-Min;Kim, Jin-Han
    • KSTLE International Journal
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    • v.8 no.1
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    • pp.11-15
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    • 2007
  • The mechanical face seal has been tested in Korea Aerospace Research Institute (KARl) for turbopump applications. In the turbopump under current development, the mechanical face seal is installed between fuel pump and turbine to prevent a mixture of fuel and combustion gas. Generally the mechanical face seal in turbopump is exposed to severe environment because of great rotational speed, high temperature of combustion gas and high level of pressure difference. Thus a series of tests were performed to guarantee the reliability of mechanical face seal by means of simulating the practical operating conditions. The tests were conducted up to 20,000 rpm with pressure difference of 800 kPa and temperature of 620 K In addition several carbon materials for mechanical face seal were conducted to the tests to compare the life time. During the tests, the performance against leakage was monitored and the carbon wear was also measured to estimate the life of a mechanical face seal The results show that the leakage flow rates of mechanical face seal is ignorable compared to an overall flow rate of fuel pump. The carbon material which has the finest wear resistance was found during the tests. Lastly no critical failure of mechanical face seal was found during the tests and the reliability of mechanical face seal for turbopump was successfully proved.

A Lubrication Performance Analysis of Mechanical Face Seals Using Galerkin Finite Element Method (갤러킨 유한요소해석법을 이용한 미케니컬 페이스 실의 윤활성능해석)

  • Choe, Byeong-Ryeol;Lee, An-Seong;Choe, Dong-Hun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.6
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    • pp.916-922
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    • 2001
  • A mechanical face seal is a tribo-element intended to control leakage of working fluid at the interface between a rotating shaft and its housing. Leakage of working fluid decreases drastically as the clearance of the mating seal faces gets smaller. But the very small seal clearance results in an increased reduction of seal life because of high wear and heat generation. Therefore, in the design of mechanical face seals a compromise between low leakage and acceptable seal life is important, and it presents a difficult and practical design problem. A fluid film or sealing dam geometry of the seal clearance affects seal lubrication performance very much, and thereby it is one of the main design considerations. In this study the Reynolds equation for the sealing dam of mechanical face seals is numerically analyzed, using the Galerkin finite element method, which is readily applied to various seal geometries. Film pressures of the sealing dam are analyzed, including the effects of the seal face coning and tilt. Then, lubrication performances of the seals, such as opening forces, restoring moments, leakage, and dynamic coefficients, are calculated, and they are compared to the results obtained by the narrow seal approximation.

A Study on the Development of Ship's Stern Tube Sealing System(I) -Based on Lip Seals- (선미관 밀봉장치 개발에 관한 연구 (I) - 맆 시일을 중심으로-)

  • 김영식;전효중;왕지석;정재현
    • Journal of Advanced Marine Engineering and Technology
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    • v.15 no.4
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    • pp.29-45
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    • 1991
  • Lip type stern tube sealing systems have used in almost all the middle or large ships which are being constructed in these days. It seems that the pressure fluctuation of the seal ring interspace, the cross-section profile and the materials quality of the seal rings have great effects on the sealing fuction of this sealing system. In this paper, the mechanical movement of lip seal ring which plays the most important role in stern tube sealing system and the possibility of leakage caused by pressure fluctuation are studied by theory and experiment. Using the finite element method for the axi-symetric object which receives the torsional load, the displacement and stress analysis of the seal rings, and also the possibility of crack occurance is checked by theoretical analysis. If the force which seal ring lip periphery receives is too small, there will be the possibility of leakage caused by the pressure fluctuation of the seal ring interspace, and if this force is too large, the frictional force between the seal ring and the liner will become problematical. The possibility of leakage caused by hardening of seal ring materials and creep phenomena of tested seal rings are also examined. The trial seal rings were designed and manufactured using the program of displacement and stress analysis developed in this study and the experimental apparatus to test the trial seal rings was also designed and manufactured. This trial seal rings were fitted in the experimental apparatus which was made in the same form as an actual stern tube. The one side of this apparatus was filled with sea water and the other side of it was filled with the lubricating oil. The leakage of oil and sea water was checked and the temperature was measured, rotating the propeller shaft at the constant velocity by D.C. motor. It was proved that the trial seal rings made in Viton rubber functioned excellenty but the trial seal rings made in N.B.R. rubber had problem in its durability.

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FEM Analysis of a Waterproof Seal of Automotive Electrical Connectors (자동차 전장 커넥터 방수 시일의 유한요소해석)

  • Han, JeongJin;Hwang, WonTae;Kim, HoKyung
    • Tribology and Lubricants
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    • v.35 no.1
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    • pp.52-58
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    • 2019
  • In the case of high-voltage connectors applied to automobiles, waterproofing has become an important issue for the safety of automobiles. In this study, structural analysis is performed on silicone rubber-type waterproof seals used in the voltage connector. For the structural analysis, the tensile properties of the actual rubber seal are evaluated using a miniaturized tensile testing machine. The Mooney-Rivlin material constants of the rubber seal are determined as follows; $D_1=0$, $C_{01}=0.241$, $C_{10}=0.0142$. The analysis shows that the contact pressure at the top of the seal where the seal and male connector are in contact is approximately three times higher than that at the bottom of the seal where the seal and female connector are in contact. It is confirmed that the waterproofing performance of the rubber seal depends on the contact pressure of the seal bottom where the seal and female connector are in contact. The contact pressure for waterproofing is found to be 4.7 bar. The strain concentration of the curved part is attributed to excessive initial tension. Therefore, a redesign is recommended for uniform stress or strain distribution in the curved section of the seal in response to the stress relaxation problem due to permanent deformation.

Analysis of Check Valve Seal for CNG Vehicle Fuel Supply Line (CNG차량의 연료공급라인용 Check Valve Seal의 거동해석)

  • Yoo, Jae-Chan;Yeo, Kyeong-Mo;Kang, Byeong-Roo;Park, Tae-Jo
    • Tribology and Lubricants
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    • v.22 no.6
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    • pp.329-334
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    • 2006
  • In CNG (Compressed natural gas) fuel supply line, whose main components are receptacle and check valve are used to charge high pressure gas to the tank of NGV (Natural gas vehicle). It is reported that the seal is separated occasionally form valve seat and results in blockage of gas flow. In this paper, MARC is used to investigate the reasons of seal separation and suggest design improvements. The static gas pressure distributions acting on the seal which calculated using FLUENT are considered to investigate accurate seal deformation behaviors. Deformed seal shapes are obtained for various amounts of seal interference and its location, gas pressure distributions and Young's modulus of the rubber used. The results showed that the reasons of seal separation problems are verified theoretically, and suggested examples of new design method. Therefore the present numerical methods can be applied in designing and performance analysis of rubber seals adopted in high pressure fluid machineries.