• Title/Summary/Keyword: Runout Analysis

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Influence of Ring Gear Boundary Conditions on the Static Characteristics of Epicyclic Gear Trains with Manufacturing Errors (링기어의 경계조건이 가공오차를 가지는 유성기어열의 정특성에 미치는 영향)

  • Cheon, Gill-Jeong;Oh, Jae-Kook
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.1775-1780
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    • 2003
  • A hybrid finite element analysis was used to analyze the influence of ring gear rim thickness and spline number on the static properties of an epicyclic gear system with manufacturing errors. Both of these parameters affected the bearing force and critical stress. The effect of changes in the rim thickness on the load sharing between the gears depended on the type of manufacturing error. Ring flexibility improved the load sharing between planetary gears only in systems with planet tooth thickness or planet tangential errors; for other types of error, ring flexibility worsened the load sharing. To improve load sharing, rim thickness and spline number should be controlled within a specific range. The effect of the ring gear boundary condition was more apparent in a system with errors than in a normal system.

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Analysis of NRRO Characteristics of a HDD Spindle System Supported by Ball Bearing at Elevated Temperature (온도 상승에 따른 볼 베어링으로 지지되는HDD 회전축계 NRRO 특성 해석)

  • 김동균;장건희
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2003.11a
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    • pp.564-571
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    • 2003
  • This research investigates how characteristics of ball bearing affect non-repeatable runout(NRRO) in a HDD spindle system at elevated temperature. It shows that the elevated temperature results in the increase of bearing contact angle and the decrease of bearing deformation due to the different thermal expansion rate of the components of the HDD spindle system. The increase of contact angle at elevated temperature is so small that the variation of bearing frequencies is negligible. On the other hand, the decrease of bearing deformation at elevated temperature reduces the stiffness of ball bearing and the natural frequencies of HDD spindle system consequently, which changes the amplitude and the frequency distribution of NRRO.

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Analysis of NRRO Caused by Ball Bearing in a HDD Spindle System at Elevated Temperature (볼 베어링에 의해 발생하는 HDD 회전축계 NRRO의 온도 상승에 따른 변화)

  • Kim, D.K.;Jang, G.H.
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.14 no.9 s.90
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    • pp.792-800
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    • 2004
  • This research investigates the non-repeatable runout (NRRO) of a HDD spindle system at elevated temperature by analyzing the characteristics of a ball bearing and the natural vibration characteristics of a HDD spindle system due to the effect of elevated temperature. It shows that the elevated temperature results in the increase of the contact angle and the decrease of the deformation of the ball bearing in a HDD spindle system. The variation of bearing frequencies, which are dependent on the cosine function of contact angle, is almost negligible at elevated temperature. However, the decrease of bearing deformation at elevated temperature reduces the stiffness of the ball bearing and the natural frequencies of a HDD spindle system consequently. The latter has a significant effect on the amplitude and the frequency distribution of NRRO at elevated temperature.

Dimensional Accuracies of Cold-Forged Spur Gears (냉간단조 스퍼어기어의 치수정밀도)

  • 이정환;이영선;박종진
    • Transactions of Materials Processing
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    • v.5 no.2
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    • pp.115-121
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    • 1996
  • Recently it is attempted to manufacture gears by various cold forging methods to meet requirements of mass production and uniform qualities. Compared to machined gears cold forged ears reveal higher tooth strength and better surface roughness but they reveal lower geometrical accuracies. Therefore in the present study a series of experiments are performed to investigate relations between geometrical accuracies of dies and billet and those of the final product. The geometrical accuracies of forged gears are considered through functional gear-element tolerances by measuring pitch error profile error lead error radial error tooth thickness and rolling test. Results of the experiments can be summarized as follows: (1) involute spur gears of KS 5(or AGMA7) accuracies can be made,(2) concentricity of die set should be maintained within 0.01mm (3) clearance between the billet and die set should be less than 0.1mm (4) con-centricity and radial runout should be less than 0.08mm and 0.1mm respectively. However it is thought that FEM analysis of elastic/thermal deformations of dies and the billet is necessary for a better understanding of the findings obtained through the present study.

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Development of High Sensitivity Actuator for Flexible Disk (유연 디스크를 위한 고감도 엑추에이터 개발)

  • Song, Myeong-Gyu;Kim, Choong;Lee, Dong-Joo;Park, No-Cheol;Park, Young-Pil
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2005.11a
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    • pp.577-580
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    • 2005
  • This paper reports the high sensitivity actuator for flexible disk. The air stabilized flexible optical disk has very small axial runout. Therefore, It is proper to develop an actuator which has high sensitivity in tracking direction rather than in focusing direction. In order to maximize driving force in radial direction, we present an efficient design of magnetic circuit with simple multi-polarized magnets and auxiliary magnets. Designed magnetic circuit has big force in tracking direction. And we shift 2$^{nd}$ resonance frequency of moving parts Into high frequency band, not causing increase of mass and discord between force and mass centers to secure high sensitivities and sufficient control bandwidth. Finally, experimental results show that designed actuator has superior sensitivity in tracking direction.

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Analysis of the Machinability of a Precision Machining of Molds/Dies by Using Jig and 3-Axis M/C (3축 머시닝센터와 치구를 이용한 금형의 정밀가공시의 특성해석)

  • Kim, B.H.;Chu, C.N.
    • Journal of the Korean Society for Precision Engineering
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    • v.12 no.3
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    • pp.119-129
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    • 1995
  • In this paper, the inclined endmilling process with a 3-axis machining center using inclined jigs is introduced for the purpose of reducing overall Dies/Molds machining time and improving the machining accuracies. In order to analyze the cutting mechanism of a given endmill more accurately, the unification of the cutting mechanism model of 3-different- kind endmills is carried out by using a nose radius as a parameter. By adding radial runouts as a parameter which influences on surface roughness, the superposition method which defines the effective cusp height superposing the cutter mark height and the conventional cusp height is advanced. And 3-D suface topography predicted in this paper looks like the surface normally observed in practice. Through machining experiments, the adequacy of the superposition method was confirmed.

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A Study on the Fault Diagnosis of Roller-Shape Using Frequency Analysis of Tension Signals and Artificial Neural Networks Based Approach in a Web Transport System

  • Tahk, Kyung-Mo;Shin, Kee-Hyun
    • Journal of Mechanical Science and Technology
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    • v.16 no.12
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    • pp.1604-1612
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    • 2002
  • Rollers in the continuous process systems are ones of key components that determine the quality of web products. The condition of rollers (e.g. eccentricity, runout) should be consistently monitored in order to maintain the process conditions (e.g. tension, edge position) within a required specification. In this paper, a new diagnosis algorithm is suggested to detect the defective rollers based on the frequency analysis of web tension signals. The kernel of this technique is to use the characteristic features (RMS, Peak value, Power spectral density) of tension signals which allow the identification of the faulty rollers and the diagnosis of the degree of fault in the rollers. The characteristic features could be used to train an artificial neural network which could classify roller conditions into three groups (normal, warning, and faulty conditions) The simulation and experimental results showed that the suggested diagnosis algorithm can be successfully used to identify the defective rollers as well as to diagnose the degree of the defect of those rollers.

Evaluation of an elastic stiffness sensitivity of leaf type HDS (판형 홀다운스프링 집합체의 탄성강성도 민감도 평가)

  • Song, Kee-Nam
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.21 no.8
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    • pp.1276-1290
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    • 1997
  • The previous elastic stiffness formulas of leaf type holddown spring assemblies(HDSs) have been corrected and extended to be able to consider the point of taper runout for the TT-HDS and all the strain energies for both the TT-HDS and the TW-HDS based on Euler beam theory and Castigliano'stheorem. The elastic stiffness sensitivity of the leaf type holddown spring assemblies was analyzed using the derived elastic stiffness formulas and their gradient vectors obtained from the mid-point formula. As a result of the sensitivity analysis, the elastic stiffness sensitivity at each design variable is quantified and design variables having remarkable sensitivity are identified. Among the design variables, leaf thickness is identified as that of having the most remarkable sensitivity of the elastic stiffness. In addition, it was found that the sensitivity of the leaf type HDS's elastic stiffness is exponentially correlated to the leaf thickness.

Influence of Ring Gear Boundary Conditions on the Static Characteristics of Epicyclic Gear Trains with Manufacturing Errors (링기어의 경계조건이 가공오차를 가지는 유성기어열의 정특성에 미치는 영향)

  • Cheon, Gill-Jeong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.11
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    • pp.1949-1957
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    • 2003
  • A hybrid finite element analysis was used to analyze the influence of ring gear rim thickness and spline number on the static properties of a planetary gear system with manufacturing errors. Both of these parameters affected the bearing force and critical stress. The effect of changes in the rim thickness on the load sharing between the gears depended on the type of manufacturing error. Ring flexibility improved the load sharing between planetary gears only in systems with planet tooth thickness or planet tangential errors; for other types of error, ring flexibility worsened the load sharing. To improve load sharing, rim thickness and spline number should be controlled within a specific range. The minimum rim thickness limit should be determined considering not only the critical stress but also the load sharing. The effect of the ring gear boundary condition was more apparent in a system with errors than in a normal system.

Types and Geomorphic Development of Large Landslides in the Kokomeren River Basin, Kyrgyzstan (키르기스스탄 코코메렌강 유역의 대규모 산사태 유형과 지형 발달)

  • Oh, Jeong-Sik
    • Journal of The Geomorphological Association of Korea
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    • v.26 no.1
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    • pp.1-14
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    • 2019
  • Large landslide is a type of mass movement that causes drastic landform changesin a short period, and it causes huge human and property damage over a large area. The purpose of this study is to categorize the types and characteristics of large landslides around the Kokomeren River basin, Kyrgyzstan and to discuss the geomorphic development after the large landslides. The topographic analysis about a total of 20 landslides documented collapsed volumes of 0.01 to 1.10 km3, height drops of 180 to 1,770 m, and runout distances of 1,200 to 5,400 m. Rock avalanche and rockslide are identified as major types of large-scale landslides in the study area. Rock avalanches can be divided into P-type, J-type, and S-type based on the features of slope failure and kinematic characteristics of rock debris. Landslide synchronistic landforms such as trimlines, transverse ridges, longitudinal ridges, levees, and hummocks are well developed in the rock avalanche. The pieces of evidence of landslide dam, landslide-dammed lake, and remnant outburst flood deposits are observed in the upstream and downstream where the rockslides occurred. The Ak-Kiol landslide dam is the best example of a geomorphic development due to lake spillover and the large landslides were likely to be triggered by huge paleo-seismic events.