• Title/Summary/Keyword: Rubber-Fiber Composites

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Study on the Oil Seal Application Using Polytetrafluoroethylene Composites (Polytetrafluoroethylene 복합재료를 이용한 오일씰 응용에 관한 연구)

  • Ha, Ki-Ryong;Lee, Jong-Cheol;Lee, Young-Seok
    • Elastomers and Composites
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    • v.45 no.1
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    • pp.32-39
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    • 2010
  • The mechanical properties of PTFE 100%, PTFT 90% + carbon black 10%, PTFE 85% + glass fiber 15%, PTFE 80% + glass fiber 15% + molybdenum disulfide ($MoS_2$) 5%, PTFE 75% + glass fiber 25%, and PTFE 75% + carbon black 18% + graphite 7% composites were investigated in this study. The differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA) were used to examine the heat of fusion(${\Delta}H_f$) and thermal stability of the composites. Also, the wear surface and wear volume of PTFE lip seal were examined using the durability test. Wear surface was observed using scanning electron microscope (SEM). It was found that the hardness, wear resistance and durability were enhanced by adding glass fiber and molybdenum disulfide into pure PTFE, but tensile strength and elongation were decreased. According to the experimental results, the composite (PTFE + 15% glass fiber + 5% molybdenum disulfide) showed the best properties for applying to oil-seal among six types of PTFE composites.

Technique Status of Carbon Fibers-reinforced Composites for Aircrafts (항공기용 탄소섬유강화 복합재료의 기술동향)

  • Kim, Ki-Seok;Park, Soo-Jin
    • Elastomers and Composites
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    • v.46 no.2
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    • pp.118-124
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    • 2011
  • Recently, the need of new materials which have excellent physical properties and functional characteristics has been increased in all industries. In particular, body weight reduction via new materials in aerospace industry was significantly emphasized by the requirement of environmental protection through the fuel savings and reduction of greenhouse gas, i.e., carbon dioxide($CO_2$). Also, for various applications, the development of high performance custom materials with excellent physical properties was the current primary goal of materials science and technology. In this respect, carbon fiber-reinforced composites were the most candidates among the various materials. Indeed, carbon fiber-reinforced composites have been lately used as essential materials for the weight reduction of aircraft and the demand has increased remarkably. Therefore, in this paper, we focused on the need of carbon fiber composites in the fields of aircraft and technique status.

A Study on the Mechanical and Thermal Properties of Polyketone/Chopped Carbon Fiber Composites

  • Kim, Seonggil;Jeong, Ho-Bin;Lee, Hyeong-Su;Park, Yu-ri;Lee, Rami;Kye, Hyoungsan;Jhee, Kwang-Hwan;Bang, Daesuk
    • Elastomers and Composites
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    • v.54 no.4
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    • pp.345-350
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    • 2019
  • In this study, aliphatic polyketone (PK)/chopped carbon fiber (CCF) composites with various CCF contents were prepared using a modular intermeshing co-rotating twin screw extruder, and their mechanical and thermal properties such as tensile, flexural, and impact strength and thermal conductivity were investigated. The amount of CCF was increased from 0 to 50 wt%. The tensile and flexural strength of the PK/CCF composites increased as the CCF content increased, but the elongation at break and impact strength was lower than that of pure PK. Thermal properties such as heat distortion temperature and thermal conductivity increased as the CCF content increased. Morphological observations revealed that fiber orientation and interface adhesion between the PK and the CCF in the PK/CCF composites were formed due to the twin screw extrusion, which contributed to improving the mechanical and thermal properties of the composites.

A Study on Dynamic Properties of Short-fiber Reinforced Chloroprene Rubber (단섬유 강화 Chloroprene 고무의 동적특성 연구)

  • 이동주;류상렬
    • Composites Research
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    • v.17 no.3
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    • pp.45-50
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    • 2004
  • The dynamic properties of short-fiber reinforced chloroprene rubber with different interphase conditions and fiber contents have been studied as functions of frequency, amplitude and temperature. The loss factor(LF) slightly increased more than 1.33% of strain and the dynamic ratio(DR) rapidly decreased with increasing strain amplitude. The LF rapidly decreased with increasing frequency especially more than 50Hz. The DR showed the lower when it compared to virgin material with increasing frequency. The LF showed the maximum at $65^{\circ}$ and rapidly decreased after that temperature. The DR showed the lower when it compared with virgin rubber with increasing temperature. Generally, the better interphase condition showed the lower LF and DR at the same testing condition. Therefore, the short-fiber reinforced rubber could have the better isolation when the frequency ratio is more than $\sqrt{2}$ compared with frequency ratio less than $\sqrt{2}$.

Comparative Evaluation of Manufacturing Properties of Carbon Fiber Reinforced Thermoplastic Polymer (CFRTP) according to Nanofiller Type (나노필러 종류에 따른 열가소성 탄소 섬유강화 복합재료의 제작 물성 비교 평가)

  • Jun Ha Park;Soon Ho Yoon;Minkook Kim
    • Composites Research
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    • v.37 no.3
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    • pp.186-189
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    • 2024
  • This study compared and evaluated the mechanical properties of carbon fiber reinforced thermoplastic polymer (CFRTP) mixed with nanofillers. After mixing various nanofillers such as Multi-wall carbon nanotube (MWCNT), Silicon oxide, Core shell rubber, and Aramid nanofiber with Polyamide 6 (PA6) resin, this is used as a matrix to create a carbon fiber reinforced composite material (CFRP) was manufactured and its physical properties were measured. Depending on the type and mixing ratio of nanofiller, tensile strength, inter-laminar shear strength (ILSS), and Izod impact strength were measured. In terms of tensile strength and impact strength, the highest values were obtained when mixing core shell rubber, however the ILSS was optimal when mixing less than 1 wt.% of silicon oxide.

Performances of Plastic Pulley with High Mechanical Properties and Low Friction

  • Kim, Namil;Lee, Jung-Seok;Hwang, Byung-Kook;Bae, Seokhu;Yoon, Jeong-Hwan;Yun, Juho
    • Elastomers and Composites
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    • v.54 no.2
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    • pp.135-141
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    • 2019
  • Polyphenylene sulfide (PPS) was filled with glass fiber (GF), aramid fiber (AF), and solid lubricants to improve the mechanical properties and wear resistance. The addition of GF effectively enhanced the tensile strength, flexural modulus, and impact strength of PPS, while solid lubricants such as polytetrafluoroethylene (PTFE), molybdenum disulfide ($MoS_2$), and tungsten disulfide ($WS_2$) lowered the friction coefficients of the composites to below 0.3. The ball nut and motor pulley of the electric power steering (EPS) were manufactured using the PPS composites, and feasibility was ascertained thereafter by conducting the durability test. The composites filled with GF and AF showed high mechanical strength, but slip occurred at the interface between the pulley and belt while testing above $50^{\circ}C$. When small amounts of lubricants were added, the slip was no longer detected because of the suppression of friction heat. It is realized that the low friction as well as high mechanical properties is important to ensure the reliability of plastic pulleys.

Concentration Effects on Improved Mechanical Properties of Chopped Kenaf Fiber Filled Polypropylene Composite (케냐프섬유로 강화된 PP복합재료내의 섬유의 함량이 기계적특성 향상에 미치는 효과)

  • Oh, Jeong-Seok;Lee, Seong-Hoon;Kim, Kwang-Jea
    • Elastomers and Composites
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    • v.46 no.2
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    • pp.125-131
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    • 2011
  • The effects of chopped kenaf fiber concentration on mechanical property of polypropylene (PP) composite are investigated. The addition of kenaf increased the tensile strength, flexural modulus, impact strength, specific gravity, and HDT, while decreased the elongation%, flexural strength, and melt flow index. The increase of mechanical properties is due to increased surface area contacting between fiber and polymer matrix and fiber-fiber interaction. Volatile extractives in the kenaf seemed to decrease the interfacial adhesion between kenaf surface and PP.

Effects of Short-fiber Aspect Ratio and Diameter Ratio on Tensile Properties of Reinforced Rubber (단섬유 종횡비 및 직경비가 강화고무의 인장특성에 미치는 영향)

  • 류상렬;이동주
    • Composites Research
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    • v.16 no.2
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    • pp.18-25
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    • 2003
  • The tensile properties of short nylon6 fiber reinforced NR and SBR have been investigated as functions of fiber aspect ratio(AR), diameter ratio(DR), interphase condition, and fiber content. The tensile strength increased with increasing fiber AR(20 min.) and good interphase conditions. The short-fiber(DR=3 and AR=20 min.) reinforced SBR did not show the dilution effect for all interrhase conditions. And the short-fiber(DR=3 and AR=20min.) reinforced NR did not show the dilution effect except for the no-coating. The tensile moduli were significantly improved due to fiber AR. fiber content, and good interphase at same DR. The better interphase condition showed the higher pull-out force at same DR. Also, the stress analysis near the fiber end carried out using axisymmetric FEA to be convinced of the reinforcing mechanism. It is found that the fiber AR, interphase and DR have an important effect on tensile properties.

Finite Element Analysis of Air Springs with Fiber-Reinforced Rubber Composites Using 3-D Shell Elements (3차원 셸 요소를 이용한 섬유보강 고무모재 공기 스프링의 유한요소해석)

  • Lee, Hyoung-Wook;Huh, Hoon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.4
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    • pp.602-609
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    • 2001
  • This paper is concerned with the orthotropic problem of diaphragm-type air springs which consist of rubber linings, nylon reinforced rubber composite and bead ring. The analysis is carried out with a finite element method developed to consider the orthotropic properties, geometric nonlinearity using four-node degenerated shell element with reduced integration. Physical stabilization scheme is used to control the zeroenergy mode of the element. The analysis includes an inflation analysis and a lateral analysis of an air spring for the deformed shape and the spring load with respect to the vertical and l ateral deflection. Numerical results demonstrate the variation of the outer diameter, the fold height, the vertical force and the lateral force with respect to the inflation pressure and the lateral deflection.

Finite Element Analysis of Air Springs with Fiber-Reinforced Rubber Composites using 3-D Shell Elements (3차원 쉘 요소를 이용한 섬유보강 고무모재 공기 스프링의 유한요소 해석)

  • Lee, Hyoung-Wook;Huh, Hoon;Kim, Jin-Young;Jeong, Soo-Gyo
    • Proceedings of the KSME Conference
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    • 2000.04a
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    • pp.274-279
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    • 2000
  • This paper is concerned with the orthotropic problem of diaphragm-type air springs which consist of rubber linings, nylon reinforced rubber composite and bead ring. The analysis is carried out with a finite element method developed to consider the orthotropic properties, geometric nonlinearity using four-node degenerated shell element with reduced integration. Physical stabilization scheme is used to control the zero-energy modes of the element. An inflation analysis and a lateral deformation analysis of an air spring are carried out. Numerical analysis results demonstrate the variation of the outer diameter, the fold height, the vertical force and the lateral force.

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