• Title/Summary/Keyword: Roundness

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Development of Jig Type Chuck for Roundness Improvement in a Machining of High Stage Speed Gear (고단속 기어의 가공 시 진원도 향상을 위한 지그척 개발)

  • Kim, Nam-Kyung;Bae, Kang-Yul;Kim, Nam-Hoon;Jang, Jeong-Hwan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.15 no.1
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    • pp.20-25
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    • 2016
  • Recently, the requirements for high precision and efficiency machining are gradually increased to raise international competitiveness at the industrial fields of automotive and gears. This trend had made effects on the industrial fields in Korea and which needs further studying of high accuracy and efficiency machining. This study is to investigate the effects of Jig type chuck for roundness improvement in CNC turning machining of high stage speed gear. After hobbing machining, Dimensional change before and after heat treatment was very largely generated. In order to solve this problem was to develop a jig type chuck. After the heat treatment, the operation of the chuck which was the most distinguished equipment among Jig type chuck(0.006mm), Scroll type chuck(0.05mm) and Bolt type chuck(0.04mm). Therefore, Jig type chuck was satisfied the requirement from the actual field(0.02mm).

Red Tide Algae Recognition using PCA and Roundness (주성분분석과 원형율을 이용한 적조생물 인식)

  • Park, Sun;Lee, Yeon-Woo;Jeong, Min-A;Lee, Seong-Ro
    • The Journal of Korean Institute of Communications and Information Sciences
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    • v.36 no.11B
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    • pp.1339-1345
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    • 2011
  • Red tide is a natural phenomenon that change sea color by harmful algal blooms. There have been many studies on red tide due to increasing of red tide damage. However, to automatically classify the red tide algae is not enough. Recognition of red tide algae is difficult because they do not have matching center features for recognizing algae image object. Previously studies are used a few type of red tide algae for classification. In this paper, we proposed the red tide algae recognition method using PCA and roundness of image objects.

Development and Performance Evaluation of Hybrid Measuring Instrument (하이브리드 측정기의 개발 및 성능평가)

  • Lee, Young-Ho;Park, Gi-Bum;Cho, Young-Tae;Lee, Eung-Suk;Jung, Yoon-Gyo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.3
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    • pp.69-75
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    • 2017
  • There are two types of expensive measuring instruments currently on the market shape measurement and roundness measurement instruments. As they are very expensive, from tens of millions to more than 200 million won, buying them is economically burdensome for small companies or individuals. Therefore, in order to integrate the shape and roundness measurements into a single transfer device, this study aimed to reduce the trial and error by 3D modeling and simulation, and we confirmed the feasibility of operation. Based on these outcomes, a prototype hybrid measuring instrument was fabricated. As a result of performance evaluation and comparative evaluation, we verified the feasibility of implementation and application of the hybrid measuring instrument.

A Study on Machinability of SM55C for Deep Hole Drilling (Deep Hole 가공시 SM55C의 절삭성에 관한 연구)

  • 장성규
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.7 no.4
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    • pp.56-63
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    • 1998
  • The purpose of this is to analyze experimentally how the change of cutting speed have effects on hole over size of cutting hole, surface roughness of workpiece and roundness during the deep hole machining of SM55C with solid BTA drill using BTA drilling system. Conclusion reached is as follows. (1) The diameter was expanded for 25$\mu$m at the first section and then was reduced 0$\mu$m and 15$\mu$m respectively at the 10m and 20m section comparing to the diameter of tool with respect to the variation of cutting length at 70m/min of cutting speed. 0.15mm/rev of feed. (2) It was proved that roughness was below 8.67$\mu$m for the whole section of cutting length. (3) The roundness has been below 12$\mu$m. Regarding the polygon phenomenon, it has been proved that not only uneven best at 70m/min of cutting speed. 0.15mm/rev of feed.

Bearing Vibration and Fatigue Life Analysis According to Fitting between Ball Bearing and Housing with Geometrical Errors (볼 베어링과 형상오차를 갖는 하우징의 끼워 맞춤에 따른 베어링 진동 및 피로 수명의 영향)

  • Lee, Young-Keun;Lee, Seok-Hoon;Jung, Il-Kwon;Cha, Cheol-Hwan;Han, Hyo-Seup
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.16 no.5 s.110
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    • pp.441-451
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    • 2006
  • It is known that ball bearings mounted in housing or on shaft are playing a key role to keep it running smoothly. The roundness of a housing bore on which bearing outer ring is mounted with interference has directly affected the running accuracy of bearing. The running accuracy of bearing, therefore, can extend the significant influence to the rotating machinery as well. In this paper, bearing's vibration and fatigue life considering raceway roundness of ball bearing before and after mounted in housing bore are theoretically estimated. To perform analysis, a simple three degrees of freedom model was proposed and then Newton-Raphson iterative method was introduced to be utilized in the analysis. The results show that the vibration magnitude of ball bearing fitted into housing unit is appeared considerably larger than the one of its pre-assembling. And theoretical $L_{10}$ life which ninety percent of the bearing population will endure decreased in about fifty percent.

A Study on the Influence of the Integrated Structure and Independent of the Die Pad on the Products thickness in the Drawing Process (드로잉 가공에서 다이패드의 독립형과 일체형 구조가 제품 두께에 미치는 영향에 관한 연구)

  • Lee, Chun-Kyu;Nam, Seung-Done
    • Journal of the Korea Safety Management & Science
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    • v.17 no.2
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    • pp.235-240
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    • 2015
  • Using a progressive die of the multi-stage drawing product, It was experiments for the Influence of the Products Roundness on the die pad process Safety die model, obstacle countermeasure research safety die design When the die pad is independent structure, Sidewall thickness of the inside 2stage, 3stage, 4stage of the product is thicker, the thickness of the inside 1stage and the bottom is thinner. it was become unstable beacuse the inside 1stage related to the Products Roundness is thinner. When the die pad is Integrated structure, Sidewall thickness of the inside 1stage, 2stage of the product is thicker, and Sidewall 3stage and 4stage was a thin. it was become unstable beacuse the inside 3stage related to the Products Roundness is thinner. Therefore, The appropriate combination of and integrated independent is required for each process.

An Analysis of Performance Error of High Precision Measuring Instrument (진원도 측정기의 오차특성에 관한 연구)

  • 한응교;노병옥;허민석
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.13 no.5
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    • pp.862-874
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    • 1989
  • A phase evil method and spectrum analysis were instrument error which is originated from measurement system and the form error of standard specimens. An instrument with a rotating table supported by an air bearing is calibrated using standard specimens. The phase of standard specimens was measured 12 times on the rotating table with rotating 30 in turn and its measurement magnification was set by 100000 times. As a result of data analysis of all the observations, read out at each of 144 orientations(per 2.5) from recorded datafiles, the error of the performance of the instrument and those of the standard specimens are evaluated and a systematic deviation of the instrument is determined. In the particular instrument used in the present experiment, the deviation of the instrument is determined with the accuracy of 15nm and those of standard specimens with the accuracy of 23, 13 n, respectively. The reproducibility of the instrument is investigated, too. If the instrument is calibrated by using the above standard specimens, then the accuracy of the measurement of roundness error can be improved to about 15nm.

Cutting Conditions of Carbide Insert Drill (초경 인서트 드릴의 절삭 조건에 관한 연구)

  • Choi, Sung-Yun;Hwang, Chul-Woong;Lee, Sang-Tae
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.6
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    • pp.10-16
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    • 2021
  • Drilling is a crucial process that takes up a significant amount of weight during machining operations. In addition, drill tip-type tools and related operations have been developed for manufacturing industries to achieve economic efficiency. In this study, SM45C carbon steel, widely used for machine structures, was utilized as the working material after quenching and tempering. Insert-tip types of carbide tools, such as TiN and TiAlN, were used as tool materials. Drilling conditions such as the spindle revolution, feed rate, step of cut, and tool diameter were used to measure roughness, roundness, and straightness using the orthogonal array table statistical method. The surface roughness, roundness, and straightness characteristics based on the conditions were analyzed using ANOVA. The results showed that the spindle speed and feed rate were the main factors influencing carbide insert-tip drilling under the same conditions as the experimental conditions.

Palaeoenvironmental Implication of the Quaternary Gravel Sequences on the Basis of Gravel Shape (역의 형태에 의한 제4기 역층준의 고환경적 고찰)

  • Ju Yong Kim;Duck Keun Choi
    • The Korean Journal of Quaternary Research
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    • v.4 no.1
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    • pp.41-57
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    • 1990
  • Gravel shapes of the terrace gravel sequences are compared with the present river gravels and beach gravels in the Pohang and its surrounding areas. Seventeen gravel textural parameters are divided into 5 groups based on R-mode factor analysis. Among them, three parameters (RDm, MPSm, SZstd) are selected for a test of discriminant possibility of palaeoenvironment of the terrace gravel deposits. Marine gravels are in the range of 0.49 to 0.75 in mean roundness, 0.46 to 0.78 in mean maximum projection sphericity and 0.39 to 1.85 in standard deviation of size, whereas river gravels are 0.28 to 0.51 in mean roundness, 0.66 to 0.72 in mean maximum projection sphericity and 1.04 to 1.81 in standard deviation of size. For practical access to the palaeoenvironment discrimination, a bivariant diagram between mean roundness and mean maximum projection sphericity is the most effective. The marine terrace gravels are plotted within the variation range of present beach gravels and show 0.49 to 0.71 in mean roundness and 0.59 to 0.66 in mean maximum projection sphericity. The gravels of river terrace vary within the range of gravels derived from present river bed and are characterized as 0.36 to 0.48 in mean roundness and 0.66 to 0.71 in mean maximum projection sphericity.

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Rotational Accuracy Measurement of Scroll Compressor with D-type Sectional Shaft

  • Park, Sang-Shin;Kim, Gyu-Ha;Lee, Jin-Kab
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2002.10b
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    • pp.125-127
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    • 2002
  • This paper presents the measurement process of the rotational accuracy and the comparison with the theoretical results in the main bearing of scroll compressor. The main bearing is cylindrical oil proceeding bearing, but there are straightly cut used for oil supply. Therefore the roundness error is not a negligible quantity compared with the rotational accuracy. For this reason, three-point method is used in the experiment. The result of three-point method coincides with the theoretical value. So if the theory in this paper is used to the bearing design of scroll compressor, the efforts for testing and designing can be reduced.

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