• Title/Summary/Keyword: Round bar

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PFC3D simulation of the effect of particle size on the single edge-notched rectangle bar in bending test

  • Haeri, Hadi;Sarfarazi, Vahab;Zhu, Zheming
    • Structural Engineering and Mechanics
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    • v.68 no.4
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    • pp.497-505
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    • 2018
  • Three points bending flexural test was modeled numerically to study the crack propagation in the pre-cracked beams. The pre-existing edge cracks in the beam models were considered to investigate the crack propagation and coalescence paths within the modeled samples. The effects of particle size on the single edge-notched round bar in bending test were considered too. The results show that Failure pattern is constant by increasing the ball diameter. Tensile cracks are dominant mode of failure. These crack initiates from notch tip, propagate parallel to loading axis and coalescence with upper model boundary. Number of cracks increase by decreasing the ball diameter. Also, tensile fracture toughness was decreased with increasing the particle size. In the present study, the influences of particles sizes on the cracks propagations and coalescences in the brittle materials such as rocks and concretes are numerically analyzed by using a three dimensional particle flow code (PFC3D). These analyses improve the understanding of the stability of rocks and concretes structures such as rock slopes, tunnel constructions and underground openings.

A Method for Critical Heat Flux Prediction in Vertical Round Tubes with Axially Non-uniform Heat Flux Profile

  • Shim, Jae-Woo
    • Journal of Ocean Engineering and Technology
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    • v.22 no.1
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    • pp.13-21
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    • 2008
  • In this study a method to predict CHF(Critical heat flux) in vertical round tubes with axially non-uniform cosine heat flux distribution for water was examined. For this purpose a local condition hypothesis based CHF prediction correlation for uniform heat flux in vertical round tubes for water was developed from 9,366 CHF data points. The local correlation consisted of 4 local condition variables: the system pressure(P), tube diameter(D), mass flux of water(G), and 'true mass quality' of vapor($X_t$). The CHF data points used were collected from 13 different published sources having the following operation ranges: 1.01 ${\leq}$ P (pressure) ${\leq}$ 206.79 bar, 9.92${\leq}$ G (mass flux) ${\leq}$ 18,619.39 $kg/m^2s$, 0.00102 ${\leq}$ D(diameter) ${\leq}$ 0.04468 m, 0.0254${\leq}$ L (length) ${\leq}$ 4.966 m, 0.11 ${\leq}$ qc (CHF) ${\leq}$ 21.41 $MVW/m^2$, and -0.87 ${\leq}X_c$ (exit qualities) ${\leq}$ 1.58. The result of this work showed that a uniform CHF correlation can be easily extended to predict CHF in axially non-uniform heat flux heater. In addition, the location of the CHF in axially non-uniform tube can also be determined. The local uniform correlation predicted CHF in tubes with axially cosine heat flux profile within the root mean square error of 12.42% and average error of 1.06% for 297 CHF data points collected from 5 different published sources.

Viscous Flow Analysis for the Rudder Section Using FLUENT Code (FLUENT 코드를 이용한 타 단면의 점성 유동 해석)

  • 부경태;한재문;송인행;신수철
    • Journal of the Society of Naval Architects of Korea
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    • v.40 no.4
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    • pp.30-36
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    • 2003
  • Lately, the cavitation and erosion phenomena in the rudder have been increased for high-speed container ships. However, cavitation is not prone to occur in model experiments because of low Reynolds number. In order to predict the cavitation phenomena, the - analysis of the viscous flow in the rudder gap is positively necessary In this study, numerical calculation was applied to the two-dimensional flow around the rudder gap using FLUENT code. The velocity and pressure field were numerically acquired and cavitation phenomena could be predicted. And the case that the round bar was installed in the rudder gap was analyzed. For reducing the acceleration force when fluid flow through the gap, modified rudder shape is proposed, It is shown that modified rudder shape restrain the pressure drop at the entrance of the gap highly both in the computational results and in the model experiment, and reduce the cavitation bubbles.

Creep Life Prediction for Udimet 720 Material Using the Initial Strain Method (ISM)

  • Kong, Yu-Sik;Yoon, Han-Ki;Oh, Sae-Kyoo
    • Journal of Mechanical Science and Technology
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    • v.17 no.4
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    • pp.469-476
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    • 2003
  • Despite of considerable research results or uniaxial tension creep available for superalloys, few studies have been made on high temperature creep using the Initial Stram Method (ISM) In this paper, the real-time prediction of high temperature creep strength and creep lift for the nickel-based superalloy Udimet 720 (high-temperature and high-pressure gas turbine engine materials) was performed on round-bar type specimens under pure static load at the temperatures of 538$^{\circ}C$. 649$^{\circ}C$, and 704$^{\circ}C$. The predictive equation derived from the ISM in creep tests showed better reliability than those from LMP (Larson-Miller Parameter) and LMP-lSM (Larson Miller Parameter-Initial Strain Method) specially for long time creep prediction (10$^3$∼10$\^$5/h).

Effect of Geometrical Discontinuity on Ductile Fracture Initiation Behavior under Static Leading

  • An, G.B.;Ohata, M.;Toyoda, M.
    • International Journal of Korean Welding Society
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    • v.3 no.1
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    • pp.51-56
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    • 2003
  • It is important to evaluate the fracture initiation behaviors of steel structure. It has been well known that the ductile cracking of steel would be accelerated by triaxial stress state. Recently, the characteristics of critical crack initiation of steels are quantitatively estimated using the two-parameters, that is, equivalent plastic strain and stress triaxiality, criterion. This study is paid to the fundamental clarification of the effect of notch radius, which can elevate plastic constraint due to heterogeneous plastic straining on critical condition to initiate ductile crack using two-parameters. Hense, the crack initiation testing were conducted under static loading using round bar specimens with circumferential notch. To evaluate the stress/strain state in the specimens was used thermal elastic-plastic FE-analysis. The result showed that equivalent plastic strain to initiate ductile crack expressed as a function of stress triaxiality obtained from the homogeneous specimens with circumferential notched under static loading. And it was evaluated that by using this two-parameters criterion, the critical crack initiation of homogeneous specimens under static loading.

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Characteristics of corrosion fatigue strength of TiN coating steel (TiN 피복강재의 부식피로강도특성)

  • 김귀식;현경수;오맹종
    • Journal of Advanced Marine Engineering and Technology
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    • v.19 no.3
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    • pp.62-69
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    • 1995
  • In order to investigate the effect of TiN coating on corrosion fatigue behavior of metal, the rotary bending corrosion fatigue tests were carried out in 3% NaCl solution by using the round bar specimens of high-speed steel, SKH-9, coated with TiN by PVD method. From the experimental results, fatigue strength of TiN coating steel in air was obvious improvement as compared with that of the substrate because of the restriction of dislocation movement in near surface of the substrate by hard thin film. In 3% NaCl solution, corrosion fatigue life of TiN coating specimen in high stress level was improvement same as in air. But in low stress level, corrosion fatigue life of TiN coating one was equivalent to that without coating, due to much crack initiated from corrosion pits formed at the substrate by failure of coating layer.

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A Study on Analysis for Bulk Forming of a Single Crystal Milli-Product (단결정 밀리 부품의 입체성형 해석에 관한 연구)

  • Lee Y. S.;Kim Y. I.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2001.05a
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    • pp.245-249
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    • 2001
  • This paper is concerned with numerical analyses for bulk forming of a single crystal milli-product, whose typical size ranges from a few hundreds ${\mu}m$ to a few mm. The numerical formulation invoked in this paper combines the crystal plasticity theory considering texture development and the ductile damage mechanics for growth of micro voids, since orientation development and growth of micro voids become the primary factors for bulk forming of milli-size products. As applications, milli-extrusion of a single crystal round bar and milli-rolling of a single crystal plate are simulated and the results are discussed in detail.

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Stress intensity factors for 3-D axisymmetric bodies containing cracks by p-version of F.E.M.

  • Woo, Kwang S.;Jung, Woo S.
    • Structural Engineering and Mechanics
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    • v.2 no.3
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    • pp.245-256
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    • 1994
  • A new axisymmetric crack model is proposed on the basis of p-version of the finite element method limited to theory of small scale yielding. To this end, axisymmetric stress element is formulated by integrals of Legendre polynomial which has hierarchical nature and orthogonality relationship. The virtual crack extension method has been adopted to calculate the stress intensity factors for 3-D axisymmetric cracked bodies where the potential energy change as a function of position along the crack front is calculated. The sensitivity with respect to the aspect ratio and Poisson locking has been tested to ascertain the robustness of p-version axisymmetric element. Also, the limit value that is an exact solution obtained by FEM when degree of freedom is infinite can be estimated using the extrapolation equation based on error prediction in energy norm. Numerical examples of thick-walled cylinder, axisymmetric crack in a round bar and internal part-thorough cracked pipes are tested with high precision.

Competitiveness of the Small Package Express Service (소화물 일관수송업(택배업)의 경쟁력 강화)

  • 송계의
    • Proceedings of the Korean Institute of Navigation and Port Research Conference
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    • 1998.10a
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    • pp.223-238
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    • 1998
  • In this study, to investigate the effect of process variables such as reduction in area, semi-die angle and the rectangular ratio to the corner filling which influences the dimensional accuracy of the final product in the drawing of the cluadrangle rod from a round bar, it has been simulated by three dimensional rigid-plastic finite element method. In order to reduce the number of simulation artificial neural network has been introduced. Also, through the experimental investigation, the present results have been implemented on the industrial product. In results, the main process variable is the combination of the semi-die angle in case of the irregular shaped drawing process and reduction in area in the event of regular shaped drawing process, respectively.

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Creep Properties of Superalloy Udimet 720 in relation to Exposed (초내열합금 U720의 노출시험에 따른 크리프 특성)

  • Kong, Y.S.;Oh, S.K.
    • Journal of Power System Engineering
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    • v.5 no.2
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    • pp.57-62
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    • 2001
  • Gas turbine performance is highly dependent on the engine performance which is closely related to the engine materials since they are exposed to severe working environments, i.e, high temperature and high stresses. For this reason, advanced materials with improved properties are required for the engine. The purpose of this research is to develop key materials technologies for aircraft industry and to tester domestic production of related parts. In this paper, the real-time prediction of high temperature creep strength and creep life for nickel-based superalloy Udimet 720(high-temperature and high-pressure the gas turbine engine materials) was performed on round-bar type specimens under pure load at the temperatures of 538, 649 and $704^{\circ}C$.

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