• 제목/요약/키워드: Roughness effect

검색결과 1,725건 처리시간 0.03초

CNC선반 C축 Turn-mill 가공에 있어서 절삭공구형상이 표면 거칠기에 미치는 영향 (The Effect of Surface Roughness on Cutting Tool Shape in CNC Lathe C-Axis Turn-mill Machining)

  • 이순관
    • 한국기계가공학회지
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    • 제16권4호
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    • pp.62-68
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    • 2017
  • Since the aircraft parts industry is a high-value-added industry, mass production order production, and the hundreds of thousands. Therefore, parts produced However, since these parts require high reliability and stability, a high degree of precision is required. In Korea, there on the roughness of the machined surface in cutting process. However, research on the surface roughness characteristic obtained by which is widely used for aircraft parts is still insufficient in Korea. The purpose of this study is to investigate the effect of turning tool rotation speed and X axis feed rate on the surface roughness of cutting tools in CNC lathes during cutting of aluminum alloy 7075.

RP part 표면정도 향상을 위한 후처리 공정 개발 -왁스 코팅과 연삭 후처리 공정 이용- (Development of Post-process for Improving the Surface Roughness of Stereolithography parts - Using Wax Coating and Grinding Post-process -)

  • 안대건;김호찬;최홍태;이석희
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2002년도 추계학술대회 논문집
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    • pp.659-662
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    • 2002
  • SL(Stereolithography) part is made by piling up thin layers which causes the stair stepping effect at the surface of SL parts. This effect brings about excessive surface roughness and requires additional post-process finishing such as abrasive techniques that are detrimental to part geometry and time consuming. Hence a wax coating and grinding post-process is proposed to improve the surface quality of SL part. The wax that has suitable properties for the proposed post-process is coated all over the part surface. By grinding the thin layer of coated on the SL part only, the surface roughness can be improved without any damage on the part. From the experimental results, This approach is considered to be very practical fur die casting with RT(Rapid Tooling) techniques.

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인삼염처리성에 미치는 소재 제조조건 영향 (Effect of Maunfacturing Conditions of Substrate on Phosphatability)

  • 김형준
    • 한국표면공학회지
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    • 제30권5호
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    • pp.310-319
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    • 1997
  • The purpose of this study is to investigate the effect of the specific alloying elements in steel such as Cr, Ni and Cu, and surface roughness of substrate with two different FCS temperature zones in the CAL process on the phosphatability of the cold-rolled sheet used for the drum in order to improve the zinec phosphating property. Phosphatability is dependent of the surface oxide and roughness on the substrate and can be indirectly improved by increasing surface roughness of the steel sheet. Basically, in order to obtain the good phosphatability, the low concentration of the retained elements such as Cr, Ni and Cu among the steel alloy elements should be required. Phosphatability of substrate with high concentration instead of the retained elements and surface roughness, however, can be effectively improved instead of low FSC temperature.

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광조형물의 표면조도 향상에 관한 연구 (A Study on Improving the Surface Roughness of Stereolithography Parts)

  • 안대건;김호찬;정해도;이석희
    • 한국정밀공학회지
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    • 제21권9호
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    • pp.196-203
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    • 2004
  • SL(Stereolithography) part is made by piling up thin layers which causes the stair stepping effect at the surface of SL parts. The effect brings about excessive surface roughness and cuts down the merits of using SL part. Hence, additional post-machining finishing such as traditional grinding is required. But the traditional post-machining is detrimental to part geometry and time consuming. In this study, therefore, a paraffin coating and grinding post-machining is newly proposed to improve the surface quality of SL fart. The paraffin which has suitable properties for the proposed post-machining is coated all over the part surface. By grinding the only over-coated paraffin based on boundary of the SL part surface, the surface roughness can be improved without any damage on the part. Also, it is verified that SL part finished by the proposed post-machining process can be applied for rapid tooling as pattern through manufacturing silicon rubber molding and casting test.

SM45재의 선삭조건이 펴면거칠기에 미치는 영향 (The Effect of Various Cutting Conditions on the Surface Roughness of SM45C Materials)

  • 안영호;박창언;정영재;손준식
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1995년도 추계학술대회 논문집
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    • pp.482-486
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    • 1995
  • Generally, a great deal of attention is given to the maintenance of consistent surface roughness. Therefore one of the major goals of research in this area has been the development of models which can predict the surface roughness obtainable on a machined metal part over the simultaneous variation of cutting condition. A comparison is also made between the theoretical and actual values of surface roughness to calculate the overall variance in the developed models, Mathematical models developed from the experimental data in the course of this work can be employed to control the cutting conditions in order to achieve the desired surface roughness and deep quality.

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비선형 회귀분석에 의한 엔드밀 가공조건에 따른 Al7075의 표면정도 예측 (Prediction of Surface Roughness of Al7075 on End-Milling Working Conditions by Non-linear Regression Analysis)

  • 조연상;박흥식
    • Tribology and Lubricants
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    • 제26권6호
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    • pp.329-335
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    • 2010
  • Recently, the End-milling processing is needed the high-precise technique to get a good surface roughness and rapid time in manufacturing of precision machine parts and electronic parts. The optimum surface roughness has an effect on end-milling working condition such as, cutting direction, spindle speed, feed rate and depth of cut, and so on. It needs to form the correlation of working conditions and surface roughness. Therefore this study was carried out to presume of surface roughness on end-milling working condition of Al7075 by regression analysis. The results was shown that the coefficient of determination($R^2$) of regression equation had a fine reliability of 87.5% and nonlinear regression equation of surface rough was made by multiple regression analysis.

축류압축기 블레이드의 표면조도가 성능에 미치는 영향 (Effect of Surface Roughness on Performance of Axial Compressor Blade)

  • 압두스사마드;김광용
    • 한국유체기계학회 논문집
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    • 제10권3호
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    • pp.9-16
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    • 2007
  • Deterioration of surface of turbomachinery blades occurs in course of time due to many factors and hence reduces the performance of the machine. In this paper, the effects of surface roughness of transonic axial compressor blade on performance are studied considering a reference blade and a shape distorted (optimized) blade. Optimal blade is designed considering sweep and lean. Baldwin-Lomax turbulence model is used for flow field analysis and Cebeci-Smith roughness model is formulated for roughness modeling. It is found that, as the surface roughness increases, adiabatic efficiency, total temperature ratio and total pressure ratio decrease while Mach number increases. Performance deterioration is more severe in case of distorted blade as compared to reference blade.

Al합금 PCD 선산가공에서 회귀분석에 의한 표면거칠기 예측 (Prediction of Surface Roughness on the PCD Tool Turned Aluminum Alloys by using Regression Analysis)

  • 이선우;이동주
    • 한국기계가공학회지
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    • 제11권3호
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    • pp.41-47
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    • 2012
  • Surface roughness is widely used as an index for processing degree of accuracy. Recently, regression analysis to predict the machining results are actively used to characterize a cutting operations. In the past, diamond machining had been used for ultra precision cutting operation, but now industrial diamond tools like PCD(Polycrystaline Diamond) has been widely used in ultraprecision machining of nonferrous metals. In this study, the authors focus on the effect of PCD tool property on the surface roughness of different types of aluminum alloy after cutting process by CNC operated lathe. Based on the regression analysis approach on a surface roughness data obtained by experiment, predictive analysis of surface roughness is effective to achieve better surface quality.

쾌속조형 파라미터를 이용한 표면형상정밀도 향상에 관한 연구 (Study on the Roughness Improvement using Parameter of Rapid Prototyping)

  • 박재덕;김태호;전언찬
    • 한국기계가공학회지
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    • 제6권3호
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    • pp.77-84
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    • 2007
  • As a life cycle of product bas shortend, Rapid prototypiug has come into the spotlight to shortened the time of producint a prototype. But It followed in laminated directivity and of the prototype production which is decided the interference which Beccuase of invisible rough surface, some inferences have occured during an assembly hour. Consequently, This study on rapid prototyping has parameter to determine surface roughness and surface form precision of total shape. In order to improve Surface form precision, it can control parameters which are Laminate Height, Layer Hatch Overcue, Fill Cure Depth. In addition, we found the parameter which have a deep effect on surface roughness among various parameters, and then, tried to reduce the interference that can be occurred by surface roughness during assembly.

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사각형 거칠기가 있는 동심 이중관내의 완전히 발달된 난류유동과 열전달 (Fully Developed Turbulent Flow and Heat Transfer in Concentric Annuli with Square-Ribbed Roughness)

  • 안수환;김경천;이윤표
    • 대한기계학회논문집
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    • 제18권4호
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    • pp.1072-1080
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    • 1994
  • The fully developed turbulent momentum and heat transfer induced by the square-ribed roughness elements on the outer wall surface in concentric annuli are studied analytically based on a modified turbulence model. The analytical results of the fluid flow are verified by experiment. The resulting momentum and heat transfer are discussed in terms of various parameters, such as the radius ratio, the relative roughness, the roughness density, Reynolds number, Nusselt number and Prandtl number. The study demonstrates that certain artificial roughness elements may be used to enhance heat transfer rates with advantages from the overall efficiency point of view.