• 제목/요약/키워드: Roughness effect

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다구찌 방법을 통한 볼 엔드밀 절삭날 형상이 가공면 거칠기에 미치는 영향 분석 (Analysis of Cutting Edge Geometry Effect on Surface Roughness in Ball-end Milling Using the Taguchi Method)

  • 조철용;류시형
    • 한국생산제조학회지
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    • 제23권6호
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    • pp.569-575
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    • 2014
  • In this study, the effect of cutting edge geometry, such as helix and rake angles, on surface roughness in ball-end milling is investigated by using the Taguchi method. A set of experiments adopting the $L_{27}(3^{13})$ design with an orthogonal array are conducted with special WC ball-end mills having different helix and rake angles. Analysis of variance (ANOVA) is performed to analyze the effects of tool geometry and machining parameters, such as cutting speed, feed per tooth, and depth of cut, on surface roughness. The ANOVA results reveal that helix and rake angles are critical factors affecting surface roughness; the interaction of helix angle and cutting speed is also important. This research can contribute to novel cutting edge designs of ball-end mills and optimization of cutting parameters.

소성변형에 의한 냉연 강판의 표면 거칠기 변화가 마찰 특성에 미치는 영향 (Influence of Surface Roughness Change on Frictional Behavior of Sheet Steel for Each Forming Mode)

  • 한수식
    • 소성∙가공
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    • 제19권4호
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    • pp.236-241
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    • 2010
  • The frictional behavior of bare steel sheet highly depends on surface roughness. It was investigated that the change of surface roughness of bare steel sheet due to deformation for each forming mode. The flat type friction test was done to check the effect of surface roughness change on frictional characteristics of bare steel sheet. As increasing the deformation, the Ra value was increased at stretching forming mode and drawing forming mode, however the change of Pc showed different trends. The Pc was decreased as increasing stretch deformation but increased at compression deformation. At drawing forming mode, the friction coefficient was increased as deformation was increased after initial big drop with drawing oil. As deformation was increased, the friction coefficient was decreased with drawing oil at stretching forming mode. The results show that the deformation changes the surface roughness and frictional characteristics of steel sheet but the effect depends on the forming mode.

Fabrication of Multimode Polymeric Waveguides by Hot Embossing Process: Effect of Sidewall Roughness on Insertion Loss

  • Yoon, Keun Byoung
    • Macromolecular Research
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    • 제12권5호
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    • pp.437-442
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    • 2004
  • We have fabricated a polymeric waveguide by using a hot embossing technique and have investigated its propagation loss. The replication of waveguide channels through the use of a hot embossing technique is of interest as a single-step process that could deliver surface roughnesses far smaller than the wavelength. We have evaluated experimentally that the sidewall roughness has a dominant effect on insertion losses of the multimode polymeric waveguide. The propagation loss of the waveguide decreased dramatically upon decreasing the sidewall roughness of the channel. We have confirmed that the preparation of waveguides having nanometer-scale sidewall roughness and 0.1 dB/cm propagation loss is possible when using the hot embossing technique.

Effect of Interface Roughness on Magnetoresistance of[Ni/Mn] Superlattice-Based Spin Valves

  • J.R. Rhee;Kim, M.Y.;J.Y. Hwang;Lee, S.S.
    • Journal of Magnetics
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    • 제6권4호
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    • pp.145-147
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    • 2001
  • The effect of interface roughness between [Ni/Mn] superlattice and pinned NiFe layer on magnetoresistance (MR) of [Ni/Mn] superlattice-based spin valve films was investigated. Antiferromagnetic phase structure and interface roughness of [Ni/Mn] superlattice spin valve films were compared in the as-deposited and the annealed samples at 240$\^{C}$, respectively. Surface morphology of spin valves was substantially flattened due to the formation of the antiferromatic NiMn phase. In case of Co insertion between Cu and NiFe, the interlace roughness and MR ratio in the annealed [NiMn] superlattice and pinned NiFe/Co layer increased more than those in the annealed [Ni/Mn] superlattice and pinned NiFe layers respectively.

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플런지 연삭공정을 위한 거칠기 모델 (Roughness Model for the Plunge Grinding Process)

  • 최정주
    • 한국생산제조학회지
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    • 제18권5호
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    • pp.443-448
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    • 2009
  • The roughness models have developed to describe the grinding behaviour and predict the final quality of workpiece. The model forms of the plunge grinding process are generally established with initial and steady state model form in accordance with the accumulated metal removal. The steady state roughness model form are based on the grinding condition and specific parameters are used to show the influence of it according to the grinding process such as the equivalent chip thickness and accumulated metal removal. However, the models have been developed in past are not considered the effect of changing the grinding conditions in the same batch. In this paper, the roughness model form to consider the effect of changing grinding condition is proposed and the performance of proposed model is evaluated based on the experimental results.

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영압력 구배 난류 경계층에서 표면조도가 미치는 영향 (The Effect of Surface Roughness on the Zero Pressure Gradient Turbulent Boundary Layers)

  • 김문경;윤순현;김동건
    • Journal of Advanced Marine Engineering and Technology
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    • 제29권4호
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    • pp.453-460
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    • 2005
  • Experiments were conducted to investigate the effect of the surface roughness on the flat plate turbulent boundary layer. The square rods were installed at the leading edge to make surface roughness. The particle image velocimetry was used to measure the mean velocities and velocity fluctuation component. All measurements were made over a range of w/k=1. 2 5 and $Re_x=80.000{\sim}360,000$. Friction velocity was measured by using Clauser plot method. The level of turbulent intensities on roughness surface appears more strongly than that of turbulent intensities on flat plate. A correlation of boundary layer thickness in term of $Re_x$ and w/k are presented.

표면로울링에서 전가공이 표면조도에 미치는 영향 (The effect of Previous Cutting Process on Surface Roughness in Surface Rolling)

  • 육굉수;박병성;최병권
    • 한국정밀공학회지
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    • 제5권3호
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    • pp.91-100
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    • 1988
  • Surface rolling which is one of the plastic deformation have advantages to imporve surface roughness, hardness and fatigue strength with relatively simple processes. In this study, the effect of previous cutting process before rolling on the surface roughness in surface rolling for mild steel was investigated. The results obtained are as follows. (1) Waveness of the previous process has the effect on the precision of the works and coarse waveness resulted in less improvement of the surface roughness. (2) The reduction of diameter and increase of hardness can be obtained at the first rolling process.

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강풍위해지도 개발 및 활용 방안에 관한 연구 (A Study on Development and Utilization of Wind Hazard Maps)

  • 이영규;이승수;함희정
    • 한국방재학회 논문집
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    • 제11권3호
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    • pp.1-8
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    • 2011
  • 본 연구에서는 지리정보기반의 강풍위해지도를 개발하였으며, 이는 지표조도모형, 지형할증모형, 균일강풍지도로 구성된다. 지표조도모형은 지표조도가 지표풍에 미치는 영향을 반영하기 위해서 개발되었다. 지형에 의한 풍속할증을 반영하기 위하여 지형 할증모형을 개발하였다. 지형에 의한 풍속할증은 건축구조설계기준(2005)을 채용하여 산정하였다. 균일강풍지도는 기상자료를 이용한 빈도분석법과 태풍 시뮬레이션을 통하여 개발되었다. 본 연구에서 개발한 강풍위해성 평가방법을 통한 강풍위해지도가 강풍에 의한 손실, 피해 및 보험료율 산정에 적용될 수 있음을 보였다.

Vibration of vehicle-bridge coupling system with measured correlated road surface roughness

  • Han, Wanshui;Yuan, Sujing;Ma, Lin
    • Structural Engineering and Mechanics
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    • 제51권2호
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    • pp.315-331
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    • 2014
  • The present study investigated the effect of the correlation of the measured road roughness profiles corresponding to the left and right wheels of a vehicle on the vibration of a vehicle-bridge coupling system. Four sets of road roughness profiles were measured by a laser road-testing vehicle. A correlation analysis was carried out on the four roughness samples, and two samples with the strongest correlation and weakest correlation were selected for the power spectral density, autocorrelation and cross-correlation analyses. The scenario of a three-axle truck moving across a rigid-frame arch bridge was used as an example. The two selected road roughness profiles were used as inputs to the vehicle-bridge coupling system. Three different input modes were adopted in the numerical analysis: (1) using the measured road roughness profile of the left wheel for the input of both wheels in the numerical simulation; (2) using the measured road roughness profile of the right wheel for both wheels; and (3) using the measured road roughness profiles corresponding to left and right wheels for the input corresponding to the vehicle's left and right wheels, respectively. The influence of the three input modes on the vibration of the vehicle-bridge system was analyzed and compared in detail. The results show that the correlation of the road roughness profiles corresponding to left and right wheels and the selected roughness input mode both have a significant influence on the vibration of the vehicle-bridge coupling system.

압연롤의 조도가 박판의 도장성에 미치는 영향에 관한 연구 (A Study on the Effect of Roughness of Rolling Roll in the Paintabilility of Strip)

  • 김순경
    • 한국정밀공학회지
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    • 제15권7호
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    • pp.36-43
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    • 1998
  • Surface roughness of cold rolled steel sheet as well as the coating technique itself is quite important in obtaining high image clarity of electronic products and car outer panels. Especially, surface characteristics of steel sheet have acquired increasing attention from the steel and automotive industries. While the influence of such characteristics on paintability formability and painted surface appearance is important in defining steel surface requirements for automotive industries. Therefore this paper is dedicated primarily to the issue of paint appearance and reviews for improvement of roughness and peak count about the surface of work roll for the actual temper mill. The conclusions were obtained as follows ; 1) Roughness and peak count about the surface of steel sheet is strongly affected by surface condition of work roll. 2) The electro-discharge textured roll has more uniform roughness distribution than shot blasted roll and it's painted appearance of steel sheet has more improvement than that of the shot blasted because it has more harmonic wave roughness, and the higher peak count of surface roughness.

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