• 제목/요약/키워드: Roughness control

검색결과 537건 처리시간 0.031초

표면거칠기를 고려한 NURBS 곡선보간기 (NURBS Curve Interpolator for Controlling the Surface Roughness)

  • 최인휴;정태성;양민양;이동윤
    • 대한기계학회논문집A
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    • 제29권5호
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    • pp.698-706
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    • 2005
  • Finish machining of a curved surface is often carried out by an NC system with curve interpolation in the field. This NURBS interpolation adopts a feedrate optimizing strategy based on both the geometrical information and dynamic properties. In case of a finish cut using a ball-end mill, the curve interpolator needs to take the machining process into account for more improved surface, while reducing the polishing time. In this study, the effect of low machinability at the bottom of a tool on surface roughness is also considered. A particular curve interpolation algorithm is proposed fur generating feedrate commands which are able to control the roughness of a curved surface. The simulation of the machined surface by the proposed algorithm was carried out, and experimental results are presented.

표면 거칠기를 고려한 NURBS 보간기 (NURBS Interpolator for Controlling the Surface Roughness)

  • 최인휴;정태성;홍원표;양민양
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2003년도 춘계학술대회
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    • pp.1226-1233
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    • 2003
  • Finish machining of a curved surface is often carried out by an NC system with curve interpolation in the field. This NURBS interpolation adopts a feedrate optimizing strategy based on both the geometrical information and dynamic properties. In case of a finish cut using a ball-end mill, the curve interpolator needs to take the machining process into account for more improved surface, while reducing the polishing time. In this study, the effect of low machinability at the bottom of a tool on surface roughness is also considered. A particular curve interpolation algorithm is proposed for generating feedrate commands which are able to control the roughness of a curved surface. The simulation of the machined surface by the proposed algorithm was carried out, and experimental results are presented.

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표면 거칠기를 고려한 NURBS 보간기 (NURBS Interpolator for Controlling the Surface Roughness)

  • 최인휴;양민양;이강주
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2003년도 춘계학술대회 논문집
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    • pp.162-167
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    • 2003
  • Finish machining of a curved surface is often carried out by an NC system with curve interpolation in the field. This NURBS interpolation adopts a feedrate optimizing strategy based on both the geometrical information and dynamic properties. In case of a finish cut using a ball-end mill. the curve interpolator needs to take the machining process into account for more improved surface, while reducing the polishing time. In this study, the effect of low machinability at the bottom of a tool on surface roughness is also considered. A particular curve interpolation algorithm is proposed for generating feedrate commands which are able to control the roughness of a curved surface. The simulation of the machined surface by the proposed algorithm was carried out, and experimental results are presented.

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반응표면법을 이용한 Al5052 판재의 점진성형 최적화 연구 (Optimization of Incremental Sheet Forming Al5052 Using Response Surface Method)

  • 오세현;샤오샤오;김영석
    • 소성∙가공
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    • 제30권1호
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    • pp.27-34
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    • 2021
  • In this study, response surface method (RSM) was used in modeling and multi-objective optimization of the parameters of AA5052-H32 in incremental sheet forming (ISF). The goals of optimization were the maximum forming angle, minimum thickness reduction, and minimum surface roughness, with varying values in response to changes in production process parameters, such as tool diameter, tool spindle speed, step depth, and tool feed rate. A Box-Behnken experimental design (BBD) was used to develop an RSM model for modeling the variations in the forming angle, thickness reduction, and surface roughness in response to variations in process parameters. Subsequently, the RSM model was used as the fitness function for multi-objective optimization of the ISF process based on experimental design. The results showed that RSM can be effectively used to control the forming angle, thickness reduction, and surface roughness.

저탄소 강판의 레이저 절단에서 자동 초점거리 추적이 절단 품질에 미치는 영향 (Effects of an Auto-tracking of the Focal Distance on the Quality of the Cut Part in the Laser Cutting of a Low Carbon Sheet)

  • 안동규;변경원;유영태
    • 한국공작기계학회논문집
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    • 제16권4호
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    • pp.101-107
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    • 2007
  • The objective of this research work is to investigate into effects of an auto tracking of the focal distance on the quality of the cut part in the cutting of a low carbon sheet using a high-power CW Nd:YAG laser. An auto-tracking system with a capacitance based distance control loop has been employed to perform a real control of the focal distance. In order to examine the influence of the auto-tracking of a focal distance on the optimum focal distance, the kerfwidth, surface roughness and the formation of the cut section, several linear cutting tests have been carried out using the auto-tracking system. The results of experiments have been shown that the optimum focal distance is 0.9mm. In addition, it has been shown that the variation of kerfwidth and the surface roughness of the cut part with control of the focal distance are reduced 40-80% and 30-55% in comparison with those of the cut part without tracking of the focal distance. From the results of the experiments, it has been found that the real time tracking of the focal distance can improve the part quality.

산소첨가가 나노결정 다이아몬드 박막의 구조적 물성 및 금속과의 접합특성에 미치는 영향 (Effects of oxygen additive on structural properties and metal/diamond junction characteristics of nano-crystalline diamond thin films)

  • 최성호;박재현;박창균;박진석
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2004년도 하계학술대회 논문집 C
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    • pp.1700-1702
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    • 2004
  • Diamond films including nanocrystallites are grown by microwave plasma chemical vapor deposition using $O_2$ additives and negative substrate bias at growth step. Effects of growth parameters on film properties are characterized by Raman spectra, SEM, and AFM images. It is found that the surface roughness and the microstructure of grown films can be controlled by changing $O_2$ gas ratio. The I-V characteristics are also investigated in terms of growth conditions of diamond films. The surface roughness and the $sp^2$ phase of the grown diamond films turn out to be crucial factors for reducing leakage currents at diamond/metal interfaces.

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Run to Run 제어 기법을 이용한 자기연마 공정 관리 (Optimization of Magnetic Abrasive Polishing Process using Run to Run Control)

  • 안병운;박성준
    • 한국공작기계학회논문집
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    • 제18권1호
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    • pp.22-28
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    • 2009
  • In order to optimize the polishing process, Run to Run control scheme has been applied to the micro mold polishing in this study. Also, to fully understand the effect of parameters on the surface roughness a design of experiment is performed. By linear approximation of main factors such as gap and rotational speed of micro quill, EWMA (Exponential Weighted Moving Average) gradual mode controller is adopted as a optimizing tool. Consequently, the process converged quickly at a target value of surface roughness Ra 10nm and Rmax 50nm, and was hardly affected by unwanted process noises like initial surface quality and wear of magnetic abrasives.

Gracey curet과 Ultrasonic scaler 사용 시의 치면 특성의 주사현미경적 연구 (Scanning electron microscopic study on characteristics of tooth surface when using gracey curet and ultrasonic scaler)

  • 남용옥;이화정;최미혜
    • 한국치위생학회지
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    • 제16권4호
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    • pp.635-641
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    • 2016
  • Objectives: The purpose of this study is to assess the characteristics of tooth surface after using Gracy curet and Ultrasonic scaler Methods: In this study, 12 teeth extracted were used. 12 specimens were divided into three groups with the same numbers, which were classified into Control group, Gracy curet use group, and Ultrasonic scaler use group, and after performing instrument operation, we measured the roughness and the loss degree of tooth surface by using SEM. Results: In groups using Gracy curet and Ultrasonic scaler, the roughness and the loss of tooth surface increased significantly(p<0.05). In the roughness of groups using Gracy curet and Ultrasonic scaler, Ultrasonic scaler group was higher in crown, but Gracy curet group was higher in root. As a result of observation through SEM, the roughness and the loss degree increased in order of Control group, Ultrasonic scaler use group, and Gracy curet use group. Conclusions: Taken together above results, both hand instrument and ultrasound equipment create roughness and loss in crown and in root, and hand instruments makes rougher than ultrasonic instruments in root, so it is thought to require thorough and accurate technical application not to damage tooth surface when removing plaque.

Influence of scaling procedures on the integrity of titanium nitride coated CAD/CAM abutments

  • Gehrke, Peter;Spanos, Emmanouil;Fischer, Carsten;Storck, Helmut;Tebbel, Florian;Duddeck, Dirk
    • The Journal of Advanced Prosthodontics
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    • 제10권3호
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    • pp.197-204
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    • 2018
  • PURPOSE. To determine the extent of treatment traces, the roughness depth, and the quantity of titanium nitride (TiN) removed from the surface of CAD/CAM abutments after treatment with various instruments. MATERIALS AND METHODS. Twelve TiN coated CAD/CAM abutments were investigated for an in vitro study. In the test group (9), each abutment surface was subjected twice (150 g vs. 200 g pressure) to standardized treatment in a simulated prophylaxis measure with the following instruments: acrylic scaler, titanium curette, and ultrasonic scaler with steel tip. Three abutments were used as control group. Average surface roughness (Sa) and developed interfacial area ratio (Sdr) of treated and untreated surfaces were measured with a profilometer. The extent of treatment traces were analyzed by scanning electron microscopy. RESULTS. Manipulation with ultrasonic scalers resulted in a significant increase of average surface roughness (Sa, P<.05) and developed interfacial area ratio (Sdr, P<.018). Variable contact pressure did not yield any statistically significant difference on Sa-values for all instruments (P=.8). Ultrasonic treatment resulted in pronounced surface traces and partially detachment of the TiN coating. While titanium curettes caused predominantly moderate treatment traces, no traces or detectable substance removal has been determined after manipulation with acrylic curettes. CONCLUSION. Inappropriate instruments during regular plaque control may have an adverse effect on the integrity of the TiN coating of CAD/CAM abutments. To prevent defects and an increased surface roughness at the transmucosal zone of TiN abutments, only acrylic scaling instruments can be recommended for regular maintenance care.

구에 설치한 딤플과 표면 거칠기에 의한 항력 감소 메커니즘 (Mechanism of Drag Reduction by Dimples and Roughness on a Sphere)

  • 최진;전우평;최해천
    • 유체기계공업학회:학술대회논문집
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    • 유체기계공업학회 2006년 제4회 한국유체공학학술대회 논문집
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    • pp.191-194
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    • 2006
  • In this paper, we present a detailed mechanism of drag reduction by dimples and roughness on a sphere by measuring the streamwise velocity above the dimpled and roughened surfaces, respectively. Dimples cause local flow separation and trigger the shear layer instability along the separating shear layer, resulting in generation of large turbulence intensity. With this increased turbulence, the flow reattaches to the sphere surface with high momentum near the wall and overcomes strong adverse pressure gradient formed in the rear sphere surface. As a result, dimples delay main separation and reduce drag significantly. The present study suggests that generation of a separation bubble, i.e. a closed-loop streamline consisting of separation and reattachment, on a body surface is an important flow-control strategy for drag reduction on a bluff body such as the sphere and cylinder. In the case of roughened sphere, the boundary layer flow is directly triggered by roughness and changes to a turbulent flow. Due to this change, the drag significantly decreases. As the Reynolds number further increases, transition to turbulence occurs earlier on the sphere surface. Because of faster growth of turbulent boundary layer by roughness, earlier transition thickens the boundary layer, resulting in earlier separation and drag increase with increasing Reynolds number

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