• 제목/요약/키워드: Roughness control

검색결과 537건 처리시간 0.027초

표면거칠기의 변화에 따른 a-C 박막의 나노마멸 거동 (Nano Wear Behavior of a-C Films with Variation of Surface Roughness)

  • 채영훈;장영준;나종주;김석삼
    • Tribology and Lubricants
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    • 제20권3호
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    • pp.125-131
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    • 2004
  • Nano-wear behavior of amorphous carbon films was studied by Atomic Force Microscopy. The a-C films are deposited on Si(100) substrate by DC magnetron sputtering method. The influences of different surface roughness on the nano-wear are investigated. Nano-wear tests were carried out using a very sharp diamond coated tip. Its spring constant was 1.6 N/m and radius of curvature was 110 nm. Normal force used in the wear tests ranged 0 to 400 nN. It was found that surface depression occurred during scratching because of plastic deformation and abrasive wear (cutting St ploughing). Wear depth increased linearly with normal force. Changing the surface roughness variables according to the bias pulse control, the less surface roughness decreased the wear depth. The thickness did not affect the wear resistance.

Force control of an asymmetric hydraulic cylinder for active suspensions

  • Kim, Wanil;Lee, Byung-Youn;Won, Sang-Chul
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 1996년도 한국자동제어학술회의논문집(국내학술편); 포항공과대학교, 포항; 24-26 Oct. 1996
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    • pp.1124-1127
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    • 1996
  • Asymmetric cylinders are usually used as an actuator of active suspensions. Since the force is influenced not only by the control but by the road roughness, force control is needed to track the desired force. But the conventional error feedback control treats the valve-cylinder dynamics at its operating point and many use the symmetric model which differ in all respects. We adopt an asymmetric cylinder model and apply a feedback linearization method for the force control to compensate both the valve nonlinearities and the effects of the road roughness.

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A novel approach to predict surface roughness in machining operations using fuzzy set theory

  • Tseng, Tzu-Liang (Bill);Konada, Udayvarun;Kwon, Yongjin (James)
    • Journal of Computational Design and Engineering
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    • 제3권1호
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    • pp.1-13
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    • 2016
  • The increase of consumer needs for quality metal cutting related products with more precise tolerances and better product surface roughness has driven the metal cutting industry to continuously improve quality control of metal cutting processes. In this paper, two different approaches are discussed. First, design of experiments (DOE) is used to determine the significant factors and then fuzzy logic approach is presented for the prediction of surface roughness. The data used for the training and checking the fuzzy logic performance is derived from the experiments conducted on a CNC milling machine. In order to obtain better surface roughness, the proper sets of cutting parameters are determined before the process takes place. The factors considered for DOE in the experiment were the depth of cut, feed rate per tooth, cutting speed, tool nose radius, the use of cutting fluid and the three components of the cutting force. Finally the significant factors were used as input factors for fuzzy logic mechanism and surface roughness is predicted with empirical formula developed. Test results show good agreement between the actual process output and the predicted surface roughness.

밀링가공에서 표면거칠기에 대한 절삭인자의 정량적 분석과 예측모델에 관한 연구 (A Study on the Quantitative Analysis of Cutting Parameters and Prediction Model for Surface Roughness in Milling)

  • 장성민;강신길
    • 한국기계가공학회지
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    • 제16권3호
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    • pp.125-130
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    • 2017
  • In this study, the influence of various factors on surface roughness was investigated using the Taguchi experimental method through high-speed machining processing. Feed rate, pitch, tool diameter, and depth of cut are widely applied to high-speed machining conditions for mold production. Each of these factors was implemented and classified into three levels; then, after high speed machining, surface roughness was measured, the S/N ratio was analyzed, and the influence on the surface roughness of control factors was analyzed quantitatively by ANOVA. Using this information, a mathematical model for predicting surface roughness was derived from multiple regression analysis. This mathematical model enables the surface roughness value after high-speed machining to be predicted at the production stage, before machining, for a wide range of machining conditions.

블라스팅과 양극산화된 티타늄 표면이 조골세포의 부착 및 분화에 미치는 영향 (Effect of Blasted or Anodized Titanium Surface Roughness on Adhesion and Differentiation of Osteoblasts)

  • 박찬진;조리라;이양진;고성희
    • 구강회복응용과학지
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    • 제22권3호
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    • pp.261-270
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    • 2006
  • The success of an implant is determined by its integration into the tissue surrounding the biomaterial. Surface roughness is considered to influence the behavior of adherent cells. The aim of this in vitro study was to determine the effect of surface roughness on Saos-2 osteoblast-like cells. Titanium disks, blasted with $75{\mu}m$ aluminum oxide particles and anodic oxidized and machined titanium disks were prepared. Saos-2 were plated on the disks at a density of 50,000 cells per well in 48-well dishes. After 1 hour, 1 day, 6 days cell numbers were counted. One day, 6 days after plating, alkaline phosphatase(ALPase) activity was determined. Compared to experimental groups, the number of cells was significantly higher on control group. The stimulatory effect of surface roughness on ALPase was more pronounced on the experimental groups than on control group. These results demonstrate that surface roughness alters proliferation and differentiation of osteoblasts. The results also suggest that implant surface roughness may play a role in determining phenotypic expression of cells.

정면밀링가공시 절삭조건 변화에 표면거칠기 특성에 관한 연구 (A Study on Characteristics of Surface Roughness by Cutting Condition Variation in Face Milling)

  • 김성일
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 1997년도 추계학술대회 논문집
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    • pp.248-253
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    • 1997
  • The ideal surface roughness is obtained by tool geometry and feed rate in face milling. however actual surface roughness is affected by various factors such as cutting conditions. vibration and used tool. To improve the quality and productivity of the machining parts, lots of research on the evaluation of tool life and control of surface roughness has been required. Therefore, the width of flank wear, cutting force, and surface roughness are monitored to analyse the characteristics of surface roughness. This experimental investigation is mainly focused on the characteristics of surface roughness in multi-insert milling using TiN coated tool.

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기상에서의 표면 거칠기 측정에 의한 연삭 공정 모니터링 (Monitoring of Grinding Processes by Using On-the-machine Measurement of Surface Roughness)

  • 김현수;홍성욱
    • 한국정밀공학회지
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    • 제16권1호통권94호
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    • pp.167-173
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    • 1999
  • This paper presents results of monitoring grinding processes with on-the-machine measurement of surface roughness by using nux ratios of scattered lights. A compact, on-the-machine surface roughness sensor. which consists of a diodelaser and several optic units. is developed. The control unit is also developed. The developed sensor together with the controller is applied for monitoring grinding processes of two different grinding machines. Experimental results show that the nux ratios and their standard deviations measured by the developed sensor over the entire ground surface are useful for monitoring grinding conditions. In particular, the sensor and the control unit are proved to be useful for monitoring grinding processes in order to detect abnormal grinding conditions and dressing time.

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레이저 표면 거칠기 측정 성능 향상을 위한 입사 광강도 조정 알고리즘 (Adjustment Algorithm of Incident Light Power for Improving Performance of Laser Surface Roughness Measurement)

  • 서영호;김화영;안중환
    • 한국정밀공학회지
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    • 제21권4호
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    • pp.79-87
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    • 2004
  • The light pattern reflected from a machined surface contains some information like roughness and profile on the projected surface as expected in the Beckmann-Spizzichino model. In applying the theory into a real reliable measuring device, many parameters such as incident light power, wave length, spot size should be kept a constant optical value. However, the reflected light power is likely to change with the environmental noise, the variations of the light source, the reflectivity of the surface, etc. even though the incident light power is constant. In this study, a method for adjusting the incident light power to keep the reflected light power projected on a CMOS image sensor constant was proposed and a simple adjustment algorithm based on PI digital control was examined. Experiments verified that the proposed method made the surface roughness measurement better and more reliable even under variations of the height of light source.