• 한국전자통신학회논문지
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• 제11권4호
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• pp.387-394
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• 2016

현재 운영되고 있는 제철소의 열연 공장은 24시간 상시 운전을 하고 있다. 각 공정별 주요 기능을 살펴보면 가열로, 조압연, 사상압연 및 권취 등으로 구성되어있으며, 여기에서 두께 및 폭 압연을 하고 이를 위한 소재의 온도를 조절하는데 큰 기능이 있다. 여기에는 작업의 특성상 고장 및 불량 요소가 상당히 많다. 또한 제품의 출하 이후에도 클레임이 발생하면 조사가 필요한 실정이다. 기존의 각 공정별 두께계, 폭계, 온도계에서의 독립적인 데이터 취득 및 모니터링에 의한 운전은 조업자로 하여금 많은 피로감을 준다. 이를 보완하고자 각 공정의 데이터를 통합해서 기능별로 모니터링하고 향후 작업 결과도 확인할 수 있는 통합 모니터링 시스템의 필요성이 대두되었다. 이에 압연공정 품질모니터링 시스템을 개발함으로서 보다 효율적인 운영이 가능하게 될 것으로 기대한다.

• 한국공작기계학회논문집
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• 제15권5호
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• pp.79-84
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• 2006

In modem manufacturing, many products that have geometrically complicated features, including three-dimensional sculptured surfaces, are designed and produced. In the production of these complex-shaped mechanical components, e.g. automobile dies, molds, and various engineering applications, the ball-end milling process is one of the most widely used NC machining processes that consists of roughing, semi-finishing and finishing. In semi-finishing, cusps remained after roughing according to the used tools that have two patterns of stairs and wave shapes. These cusp shapes have air-cut in cutting and instability caused by high cutting speed that affects the cutting characteristics such as cutting force and tool wear. Cutting characteristics are measured and analyzed through cutting force, FFT analysis of cutting force and tool wear along cutting length according to low tool paths with same metal removal rate. As a results of the experiments, this study suggests the optimal conditions of tool path and cutting direction. This approach for the cutting characteristics of semi-finishing provides a useful aid for the productivity and efficiency improvements of NC machining processes.

• 한국기계가공학회지
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• 제12권4호
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• pp.40-46
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• 2013

When impeller machining needs to be machined over a length in order to avoid interference with neighboring surfaces between material and tool, there are no databases about cutting condition according to tool slenderness ratio. So selection and machining of cutting condition depends on expert's experience. Therefore, the purpose of this paper is deciding cutting condition in roughing and finishing process of impeller according to slenderness ratio of AL7075's end-mill that is the most commonly used for impeller. We have tested for about relation between Slenderness ration and fluctuation width of the cutting force, surface roughness and depth of cut ratio to observe cutting characteristics according to slenderness ratio. The experiments of cutting characteristics and processing criteria are compared with AL5052 which is existing information.

• 한국정밀공학회지
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• 제20권10호
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• pp.31-40
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• 2003

In this paper, optimal cutting condition to minimize the form error in side wall machining with a flat end mill is studied. Cutting forces and tool deflection are calculated considering surface shape generated by the previous cutting such as roughing. Using the form error prediction method from tool deflection, optimal cutting condition considering form accuracy is investigated. Also, the effects of tool teeth number, tool geometry and cutting conditions on form error are analyzed. The characteristics and the difference of generated surface shape in up and down milling are discussed and over-cut free condition in up milling is presented. Form error reduction method through successive up and down milling is also suggested. The effectiveness and usefulness of the presented method are verified from a series of cutting experiments under various cutting conditions. It is confirmed that form error prediction from tool deflection in side wall machining can be used in optimal cutting condition selection and real time surface error simulation for CAD/CAM systems. This study also contributes to cutting process optimization for the improvement of form accuracy especially in precision die and mold manufacturing.

• 소성∙가공
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• 제17권5호
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• pp.328-336
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• 2008

A criterion which predicts wrinkle initiation on workpiece in groove rolling process based on finite element analysis is proposed. Fundamental idea considered in the criterion is using the difference between flat rolling which don't cause wrinkling at all and groove rolling which usually accompanies it. The proposed criterion assumes that irregular distribution of shear strain on workpiece during groove rolling is attributable to the initiation of wrinkling. The proposed criterion has been applied to roughing train in the rod mill of SEAH BESTEEL Inc. A new design of 2nd pass (square roll groove) was suggested, machined and applied. Results reveal that the proposed criterion could point out the location of wrinkle initiation and could reduce onset of wrinkle.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2008년도 춘계학술대회 논문집
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• pp.415-418
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• 2008

We propose a criterion which predicts wrinkle initiation on workpiece in groove rolling process based on finite element analysis. Fundamental idea introduced in the criterion is to examine the difference between flat rolling which don't' cause wrinkling at all and groove rolling which usually accompanies it. The proposed criterion assumes that irregular distribution of shear strain on workpiece during groove rolling is attributable to the initiation of wrinkling. The proposed criterion has been applied to roughing train in the rod and bar mill of SEAH BESTEEL Inc. A new design for 2nd pass (square roll groove) was suggested, machined and applied. Results reveal that the proposed criterion in this study could point out the location of wrinkle initiation during groove rolling and could reduce onset of wrinkle on final products.

• 대한금속재료학회지
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• 제46권4호
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• pp.257-266
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• 2008

AHydrogen induced cracking (HIC) was phenomenologically studied in terms of the effect of nonmetallic inclusions and hot rolling process parameters. By comparing the level of non-metallic inclusions in two different kinds of commercial grade steels having different HIC resistance, the role of non-metallic inclusions in HIC occurrence was investigated. Change in inclusion morphology and distribution during hot rolling was also studied throughout slab, rolling at austenite recrystallization region (roughing mill; RM) and rolling at austenite non-recrystallization region (finish mill; FM). In addition, the contribution of RM and FM parameters to HIC was investigated from the standpoint of change in inclusion morphology during hot rolling processes. As a result, HIC was closely related to the separation of large complex inclusion during hot rolling process. Large complex inclusions originated from the improper Ca treatment, after which equilibrium composition of slag should have resulted in eutectoid composition. By controlling the equilibrium slag composition equivalent to eutectoid one, HIC resistance could be improved due to the reduced size of inclusions. In addition, change in reduction/pass in RM had an effect on HIC resistance of steels while that in FM did not. Increase in the reduction/pass in the latter stage of RM improved HIC resistance of steels by enhancing the void enclosure around inclusions.

• 대한전기학회논문지
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• 제38권4호
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• pp.307-315
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• 1989

본 논문에서는 열간압연공정중 소재가 가열로에서 추출되어 조압연 공정을 마치기 까지 소재인 slab의 온도변화추이를 해석키 위하여 rolling process 상에서 온도에 영얄을 미치는 인자인 1) 대기중 복사 및 대류에 의한 냉각 2) 소성가공발열 3) descaling water에 의한 수냉각 4) rolling roll, 운반 roll과의 접촉냉각등 제요인에 관한 사항을 rolling process 상에서의 문제로 평가도입하여 해석하고저 하는 slab 표면에서의 경계조건 설정과 관련한 적용기법을 정립하였고 소재의 냉각 현상을 two dimensional transient heat flow문제로 취급, 유한차분방정식을 이용하여 해석하는 과정과 관련 rollinh작업을 sequence화 하여 적용하는 기법을 제시하였다. simulation 결과 계산치와 실계측편차 (${\pm}18^{\circ}C$)범위내에서 일치함을 제시하였고 또한 rolling event 별로 나타나는 온도하강 pattern이 실제의 압연상황과 잘 일치함을 제시하므로서 본 computer simulation 과정에서 적용한 가정, 조건, 물성치 등의 적정성 등을 입증하였다.