• Title/Summary/Keyword: Rotor profile

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Design and Performance Analysis of Screw Supercharger (스크류 수퍼차저의 설계 및 성능해석)

  • 박동규;이관수;오박균
    • Transactions of the Korean Society of Automotive Engineers
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    • v.8 no.2
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    • pp.72-80
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    • 2000
  • This study aims at the optimal design of the screw rotor, its performance analysis, and development of a small screw supercharger which has a low noise compared with the root type supercharger. The basic theoretical equations and the basic design of the screw supercharger have been established. The optical design of the screw rotor's shape has been also performed theoretically. Also, the performance analysis technique of the designed screw rotor has been developed.

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The Development of Screw Type Supercharger on CNG-Fueled Engine for Heavy Duty Vehicle (대형 CNG 엔진용 스크류형 과급기 개발에 관한 연구)

  • Kang, W.;Park, D.K.;Kim, H.C.;Oh, P.K.
    • Transactions of the Korean Society of Automotive Engineers
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    • v.6 no.6
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    • pp.195-201
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    • 1998
  • This study aims at the optimal design of rotors and the development of screw type Supercharger of CNG-fueled engine for commercial vehicle. Based on the new rotor profile, an advanced oil free type Supercharger has been developed, which can achieve higher adiabatic efficiency and lower manufacturing cost. The performance test of screw type Supercharger has achieved high volumetric efficiency and the durability on the bench of performance test has also been established in the compact body.

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Generation of 3D Model and Drawing of Rotor Using 2D Entity Groups with Attributes (속성이 부여된 2차원 엔터티 그룹을 이용한 로터의 3차원 모델 및 도면 생성)

  • Kim, Yeoung-Il
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.8
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    • pp.91-97
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    • 2019
  • A method for generating 3D solid models and drawings for a rotor in the steam turbine is proposed. One of the most important design steps is generating the drawing for manufacturing it. This step is a very routine and time-consuming job because each drawing is composed of several kinds of views and many dimensions. To achieve automation for this activity, rotor profiles are composed of 2D entity groups with attributes. Based on this, the improved design process is developed as follows. First, the rotor profiles can be selected by searching for 2D entity groups using the related attributes. Second, the profiles are connected sequentially so that an entire rotor profile is determined. The completed profile is used to generate 2D drawings automatically, especially views, dimensions, and 3D models. The proposed method is implemented using a commercial CAD/CAM system, Unigraphics, and API functions written in C-language and applied to the rotor of steam turbines. Some illustrative examples are provided to show the effectiveness of the proposed method.

New Tooth Type Design and Characteristic Analysis for High Density Gerotor Pump (고밀도 제로터 펌프용 신형 치형설계 및 특성해석)

  • Jung, Heon-Sul;Lim, Young Min;Ham, Young-Bok
    • Journal of Drive and Control
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    • v.16 no.4
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    • pp.80-86
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    • 2019
  • The gerotor type device is mainly used in low-speed, high-torque hydraulic motors, and is also applied as a small priming hydraulic pump. For this reason, many studies have been conducted to increase the efficiency of the gerotor pump. In this paper, we propose a new tooth profile design method different from the existing method. The new tooth design is made by modifying the tooth surface using the amplification function of the trajectories, created along the inner and outer rolling circles around the base circle. The shape of the mate rotor is then created using rotation simulation techniques. Such shapes are described as hypercloid. The designed hypercloid rotor is compared with the existing trochoid rotor, and the characteristics of the parameters and volumetric displacements are analyzed. Through this process, the optimum design with larger volumetric displacement than the existing rotor is achieved.

Optimal Design of Gerotor with Combined Profiles (Three-Ellipse and Ellipse-Involute-Ellipse) Using Rotation and Translation Algorithm (회전이동 및 병진이동 알고리즘을 이용한 조합된 치형형상(3-타원 및 타원-인벌루트-타원)을 갖는 지로터의 최적설계)

  • Bae, Jun Ho;Lee, Ho Ryul;Kim, Chul
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.39 no.2
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    • pp.169-177
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    • 2015
  • Because technology of the sintering process is highly advanced, the gerotor used in the internal gear pumps of vehicles has advantages for manufacturing complex profiles and obtaining durability and minimization. However, it has been necessary to continuously improve the flow rate and noise of internal gear pumps for better fuel efficiency. The existing rotor was designed using a translation algorithm. This caused a discontinuity of the rotor profile, which had adverse effects on the performance. In this study, to improve the discontinuity of the profile, a new design program using a rotation and translation algorithm was developed, and two types of combined multiple profiles (three-ellipses and ellipse 1-involute-ellipse 2) were generated. Then, the performances (flow, flow rate, specific sliding, and pressure angle) of these profiles were calculated. On the basis of the calculation results for the performances, optimal designs of the two types were carried out and verified by comparing their performances with those of the existing rotor profiles.

Optimal Design of Rotor Profile of Internal Gear Pump for Noise Reduction (내접형 기어펌프용 로터의 소음저감을 위한 치형 최적설계)

  • Bae, Jun Ho;Bae, Won Byong;Joo, Ung Tak;Kim, Chul
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.38 no.3
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    • pp.295-302
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    • 2014
  • An internal gear pump is required to improve the flow rate and noise. Furthermore, such pumps are durable and small in size. In this study, equations of the rotor shape with multiple profiles (ellipse 1-involute-ellipse 2) were derived, and relevant performance parameters (pressure angle, irregularity, and specific sliding) of the internal gear pump to noise were predicted and compared. Rotor profiles and performance parameters were obtained by a prediction algorithm for theoretical analysis, and the effects between the design parameters and the performance parameters were analyzed. Based on the analysis results of the effects, an optimal design of the rotor profile was proposed, and a noise test of the prototype was performed to evaluate the reliability of the design.

A Study on Tootk Design Program Development of Gerotor Pump/Motor (지로터 펌프/모터의 치형설계 프로그램 개발에 관한 연구)

  • 장주섭;이종원;한동철;조명래
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1996.05a
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    • pp.17-23
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    • 1996
  • Gerotor Pump and Motors are widely used in lubrication and hydraulic actuator systems, These have many advantage compared with internal gear pump and motors, But the gerotor profile have not been sufficiently analyzed theoretically. So it is vary difficult for designer to decide the specifications of the gerotor profile, and it is not yet confirmed to calculating flow rate and minimum distance of clearance in the contact point of inner and outer rotor. In this paper, When we design inner and outer rotor concurently, We have analyzed the gerotor and displayed the calculated results such as flow rate, minumum distance between inner and outer rotor and gerotor profiles

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Development of an Integrated System for Automated Design of Gerotor Oil Pump (지로터 오일 펌프용 통합적 설계 자동화 시스템 개발)

  • Kim, Jae-Hun;Kim, Chul
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.2 s.179
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    • pp.88-96
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    • 2006
  • A gerotor pump is suitable for oil hydraulics of machine tools, automotive engines, compressors, constructions and other various applications. Especially the pump is an essential machine element of an automotive engine to feed lubricant oil. The subject of this paper is the theoretical analysis of the internal lobe pump which is a particular type of positive displacement pump. The main components of the pump are rotors; usually the outer rotor profile is characterized by lobes with circular shape, while the inner rotor profile is determined as conjugate as the outer rotor profile. For this reason the topic presented here is the definition of the geometry of the rotors starting from the design parameters. The choice of these parameters is subject to some limitations in order to avoid cusp and loop between rotors. And the integrated system which is composed of three main modules has been developed through AutoLISP & Visual Basic and CAD considering various design parameters. It generates automatically an designed model for a general type of a gerotor pump and allows us to calculate two performances indexes commonly used for the study of positive displacement pumps: the flow rate and flow rate irregularity. Results obtained using the system enable the designer and manufacturer of oil pump to be more efficient in this field.

Theoretical Determination of Optimum Rotating Speed of Desiccant Rotor (이론적 방법에 의한 제습로터 최적 회전속도의 결정)

  • Song, Gwi-Eun;Lee, Dae-Young
    • Proceedings of the SAREK Conference
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    • 2008.06a
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    • pp.603-608
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    • 2008
  • A simple equation to find a optimum speed of desiccant rotor is presented in this theoretical study. Usually the determination of optimum speed of desiccant rotor requires tedious and lengthy procedures by solving governing differential equations with many complicated parameters. The determining equation of optimal rotating speed is derivated from governing differential equations with three linearization assumptions, which simplify temperature profile linear along the desiccant rotor depth, psychrometric chart within a proper range, and relative humidity-sorption capacity relation. This study shows that the dominant parameters of optimal rotating speed of desiccant rotor are NTU, flow velocity, desiccant rotor depth, and temperature different between dehumidification and regeneration. The comparison shows the good agreement between complicated calculation results and simple theoretical equation prediction.

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