• Title/Summary/Keyword: Rotor Efficiency

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Detectibility of Internal Defects in Aluminum Die-casted Rotor Using Ultrasonic Technique (초음파를 이용한 알루미늄 다이캐스팅 회전자 내부 결함 검출능 평가에 관한 연구)

  • Lee, Jun-Hyeon;Choe, Sang-U
    • Journal of the Korean Society for Precision Engineering
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    • v.18 no.12
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    • pp.185-191
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    • 2001
  • The aluminum die-casting technique has been widely used to manufacture a rotor in motor industry because of its highly productivity, even though it sometime causes the various type of defects in the rotor, such as shrinkage, cavity, blow holes etc. which results in the decrease of the efficiency of system. Therefore the development of reliable technique to detect the flaws in the rotor is strongly needed not only to control quality assurance but to improve its efficiency. In this study, the wide variety of ultrasonic techniques have been applied to detect the flaws in the rotor and then to discuss the detectibility of the flaw and the applicability for NDE tool in the aluminum die-casting rotor.

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A Study of rotor-stator interaction in an axial fan (축류송풍기의 동익과 정익 사이 간격변화에 따른 유동간섭에 관한 연구)

  • Rim, In-Won;Seon, Ho-Su;Joo, Won-Gu;Cho, Kang-Rae
    • Proceedings of the KSME Conference
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    • 2000.04b
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    • pp.819-824
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    • 2000
  • The flow inside an axial turbomachinery must be unsteady. Rotor-stator interaction by two blade rows influences performance, the generation of noise and vibration. So, it will be necessary to study the rotor-stator interaction for the design of an axial fan in which the axial gap between two blade rows is small. In this study, rotor-stator interaction is investigated by experimental methods. The research fan has one stage which consists of 24 rotor blades and 22 stator blades. Three-dimensional velocities measured using $45^{\circ}$ slanted hot wire probe and total pressure is measured using Kiel total pressure probe between rotor and stator with the axial 25%, 55%, 145% of chord length,. This study describes the influence of rotor-stator gap on the flow pattern, performance and loss. The efficiency curve show that the change of the rotor-stator gap make difference in the efficiency. And, the 3-dimensional velocity distribution show that the potential interaction between the rotor and the stator have a great effect on the flow field downstream of rotor, where there are wake flow. various vortices in hub region and leakage vortex in casing region etc.

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Turbine Performance Degradation Due to Blade Surface Roughness (블레이드 표면거칠기에 따른 터빈 성능저하)

  • Park, Il-Young;Yun, Yong-Il;Song, Seung-Jin
    • 유체기계공업학회:학술대회논문집
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    • 2003.12a
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    • pp.92-98
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    • 2003
  • Turbine blades experience significant surface degradation with service. This paper presents experimental evidence of blade surface roughness reducing turbine efficiency. Performance tests were conducted in a low speed, single-stage axial flow turbine rig with roughened blade surfaces. Sheets of sandpaper with equivalent sandgrain roughnesses of 106 and $400{\mu}m$ were used to roughen the blades. In these tests, effects of roughened stator vanes and rotor blades were separately evaluated. In the fully rough regime ($k_{s}=400{\mu}m$), the experimental results show an 11 percent decrease in normalized efficiency with roughness only on stator vanes ; an 8 percent decrease with roughness only on rotor blades ; and a 19 percent decrease with roughness on both the stator and rotor blades. In the transitionally rough regime ($k_{s}=106{\mu}m$), the trends are similar approximately 4 percent decrease with either roughened stator or roughened rotor and an 8 percent decrease with roughness on both stator and rotor blades. Thus, roughened stator vanes incur more performance penalty than roughened rotor blades.

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Optimal Design of Line-start Permanent Magnet Motor for High efficiency Performance with double-barrier rotor design (단상 유도형 동기 전동기의 효율 향상을 위한 회전자 형상 최적화)

  • Fang, Liang;Lee, Byeong-Hwa;Hong, Jung-Pyo;Nam, Hyuk;Ha, Seung-Hyung
    • Proceedings of the KIEE Conference
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    • 2008.07a
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    • pp.768-769
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    • 2008
  • This paper examines an design of double-barrier rotor structure for improving the efficiency performance in a single-phase line-start permanent magnet(LSPM) motor. By utilizing the advantages of double-barrier rotor design that by increasing reluctance torque generation to compensate magnet torque production, the copper loss reduction is achieved. The optimal approach of response surface methodogy(RSM) is performed for determining a optimum double-barrier rotor structure. The improving of efficiency performance is confirmed by finite element method(FEM) and test.

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Shape Optimization of Swept, Leaned, and Skewed Blades in a Transonic Axial Compressor for Enhancing Rotor Efficiency (효율 향상을 위한 축류 압축기 동익의 스윕, 린, 스큐각의 형상 최적화)

  • Jang, Choon-Man;Samad, Abdus;Kim, Kwang-Yong
    • 유체기계공업학회:학술대회논문집
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    • 2005.12a
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    • pp.525-532
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    • 2005
  • Shape optimization of a transonic axial compressor rotor operating at the design flow condition has been performed using response surface method and three-dimensional Navier-Stokes analysis. Three design variables of blade sweep. lean and skew are introduced to optimize the three-dimensional stacking line of the rotor blade. The object function of the shape optimization is selected as an adiabatic efficiency. Throughout the shape optimization of the rotor. the adiabatic efficiency is increased by reducing the tub comer and tip losses. Separation line due to the interference between a passage shock and surface boundary layer on the blade suction surface is moved downstream for the optimized blade compared to the reference one.

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A New Method to Estimate the Magnetic Field Modulation Effect of Brushless Doubly-Fed Machine with Cage Rotor

  • Liu, Hanghang;Han, Li;Gao, Qiang
    • Journal of international Conference on Electrical Machines and Systems
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    • v.1 no.3
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    • pp.330-335
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    • 2012
  • Brushless doubly-fed machine (BDFM) doesn't use brush and slip ring, and has advantages such as high system reliability, small capacity of its frequency converter, low system cost, adjustable power factor and speed, etc. At the same time, it has good applicable potentials on the variable frequency motors and the variable speed constant frequency generators. However, due to the complicacy and particularity of BDFM in the structure and operating mechanism, the effect of magnetic field modulation directly influences the operating efficiency of BDFM. To study the effect of different cage rotor structures on the magnetic field modulation of BDFM, the rotor magnetomotive force (MMF) of BDFM with cage rotor is studied by the analytical method. The components and features of rotor harmonic MMFs are discussed. At the same time, the method to weaken the higher harmonics is analyzed by the theoretic formulae. Furthermore, the magnetic field modulation mechanism is expounded on in detail and the relationship between the magnetic field modulation effect and the operating efficiency of BDFM is established. And then, a new method for estimating the magnetic field modulation effect is proposed. At last, the magnetic field modulation effects of four BDFM prototypes with different cage rotor structures are compared by the MMF analysis and the efficiency data of electromagnetic design. The results verify the effectiveness of the new method for estimating the magnetic field modulation effect of BDFM with cage rotor.

Rotor Shape Design of Single Phase LSPM for Improvement of Start-up Characteristics and Efficiency (기동특성 및 효율 향상을 위한 Single-Phase LSPM의 회전자 형상 설계)

  • Kang, Min-Chul;Cho, Kwang-Jin;Kim, Gyu-Tak
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.65 no.1
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    • pp.58-64
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    • 2016
  • In this paper, the design of rotor shape was performed for improvement of start-up characteristics and efficiency in single-phase LSPM. In order to improve the start-up characteristics, shape of rotor aluminium cage bar was changed. Through arrangement of permanent magnets and installation of flux barriers, it was performed torque ripple reduction and efficiency improvement. Cogging torque and back-EMF is calculated by the no-load analysis, start-up time is calculated by the start-up state analysis, efficiency and torque ripple is calculated by steady state analysis. The characteristics of the motor were calculated through FEM.

Sensorless Starting Method and Fuel Pressure Control of BLDC Motor for Fuel Pump of Vehicle (자동차 연료 펌프용 BLDC 모터의 센서리스 기동 및 연료 압력 제어)

  • Chang, Jin-Wook;Yoon, Duck-Yong
    • Transactions of the Korean Society of Automotive Engineers
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    • v.21 no.2
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    • pp.114-121
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    • 2013
  • High efficiency operation is required for motors of vehicle to increase fuel efficiency due to the regulation of exhaust gas. This paper presents a control method of fuel pressure to increase fuel efficiency and a sensorless control method of BLDC motor to get higher efficiency than conventional brushed DC motor. Initial rotor position of BLDC motor is detected from current value that is occurred by test voltage pulse and rotor is accelerated by defined sequence to enter sensorless operation mode. The algorithm to control flow rate of fuel pump uses PI controller that is control motor speed to maintain the target fuel pressure commanded by ECU.

Study on HAT Current Generation Rotor (수평축 해류발전 로터의 설계와 성능해석)

  • 조철희;김경수;민경훈;양태열;이현상
    • Journal of Ocean Engineering and Technology
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    • v.16 no.1
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    • pp.58-63
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    • 2002
  • In this research, a design guideline of current generating HAT rotor and acceptable field rotor in offshore environment is proposed. To design HAT rotor model, wind mill rotor design principles and turbine theories were applied based on a field HAT rotor experimental data. To verify the compatibility of the rotor design method and to analyze the properties of design factors, 3 rotor models were designed and experimented in a circular water channel. Three rotor models were designed according to different blade numbers and blade shapes. By changing flow velocity, rotor rpm, the rotor power and efficiency were measured and the properties of rotor were estimated. The results can be effectively applied to the design of current generation rotor.

Speed-torque Characteristics of the Squirrel Cage Induction Motor with High Temperature Superconducting Rotor Bars by the Variation of the Rotor resistance (회전자 저항변화에 따른 고온초전도 단락봉을 사용한 농형유도전동기의 속도-토크 특성)

  • Sim Jung-wook;Lee Kwang-youn;Cha Guee-soo;Lee Ji-kwang
    • Progress in Superconductivity and Cryogenics
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    • v.6 no.3
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    • pp.33-37
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    • 2004
  • This paper presents the construction and test results of an HTS induction motor. End rings and short bars were made of HTS tapes, To increase the efficiency and starting torque, HTS tapes can be used as the rotor bars. Because large current is induced in the rotor circuit, HTS tapes quench and high starting torque can be obtained. As the speed of rotor builds up. HTS tapes which are used as short bars become superconducting state again. After the HTS tapes recover from quench, resistance of the rotor circuit is nearly zero. In that case, power loss in rotor circuit is eliminated. Stator of the conventional induction motor was used as the stator of the HTS motor. Rated capacity of the conventional motor was 0.75 kW. Performances of the HTS induction motor were compared with those of the conventional motor with same volume and specification. Test result showed that the speeds of the HTS induction motor were the same with synchronous speed up to 2.6 Nm and 1.788 rpm at 9.7 Nm. It guarantees the high efficiency of the HTS motor. Starting torque of the HTS motor was more than twice of the conventional motor.