• Title/Summary/Keyword: Rotational Accuracy

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Measurement of Radial Error Motions of a Rotating Spindle by Moire Topography (모아레 원리를 이용한 스핀들의 반경방향 회전정도 측정)

  • 박윤창;김승우
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.17 no.11
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    • pp.2723-2729
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    • 1993
  • Moire principles are applied to the measurement of the spindle radial error motion. As opposed to conventional techniques, no master cylinder or ball is needed in the measurement so that the offset and out-of-roundness errors of the master can be inherently eliminated. Two periodic circular gratings are used, one is made on the spindle and the other is held stationary on the reference frame. When the two gratings are seen superimposed during spindle rotation, an interference fringe pattern is observed from which the information on the eccentricity between the two gratings can be extracted with high precision. The optical design and fringe analysis techniques of a prototype measurement system are described in detail with exemplary measurement results.

High Speed Impact and Penetration Analysis using Explicit Finite Element Method (외연 유한요소 기법을 사용한 고속충돌 및 관통해석)

  • Paik, Seung-Hoon;Kim, Seung-Jo
    • Journal of the Korea Institute of Military Science and Technology
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    • v.8 no.4 s.23
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    • pp.5-13
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    • 2005
  • The impact of a long-rod penetrator into oblique plates with combined obliquity and yaw is investigated. The study was done using a newly developed three dimensional dynamic and impact analysis code, which uses the explicit finite element method. Through the comparison of simulation result with experimental result and other code's result, the adaptability and accuracy of the developed code is evaluated under the complex situation in which yaw angle and oblique angle exist simultaneously. As a result of comparison, it has found that deformed shape, residual length and velocity, rotational velocity of long-rod show good agreement with experimental data. Through this study, the applicability and accuracy of the code as a metallic armour system design tool is verified.

Thermal Expansion Analysis of the Ball Screw System by Finite Difference Methods (유한차분법을 이용한 볼스크류 시스템의 열팽창 해석)

  • Jeong, Seong-Jong;Park, Jeong-Gyun
    • Journal of the Korean Society for Precision Engineering
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    • v.9 no.4
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    • pp.44-57
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    • 1992
  • Ball screw systems have been used for positioning elements of machine tools and precision tables. In order to maintain the high rigidity and accuracy, a certain amount of preload is applied between the nut and the screw of ball screw systems. However, large amount of the preload oncreases the frictional heat. The temperature rises remarkably at the high speed motion, and the thermal expansion degrades the positioning accuracy. In this paper, a finite difference method is applied to analyse temperature distributions and thermal expansions of the ball screw system according to preload conditions and rotational speeds. Some simulation results show that the developed methodology is appropriate to study the thermal expansion characteristics of ball screw systems.

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A Study on the Main Spindle Deformatin characteristics by the Tool Weight Condition (공구 중량조건에 의한 주축변위 특성연구)

  • 김종관
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.5 no.4
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    • pp.121-128
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    • 1996
  • In order to examine spindle deformation characteristics that affects the performance of dynmic cutting acuracy due to tool weight variation in a experimental spindle. thermal deformation value of operrative spindle by the axial displacement and the radial run out was measured according to the rise of spindle temperature through the laps of operation time and the change of rotational speed under the tool weight variation. A qualitative summary is as follows ; 1) The results show that the tool weight affcets the spindle temperature variation in a experimental spindle. 2) Radial run out and axial displacement was measured according to the rise of the spindle temperature and the performance of dynamic cutting accuracy was affected by the tool weight variation. 3) Axial displacement is 1.3 times larger than the radial run out in a experimental spindle conditions. 4) Axial displacement is continuously elongated when the tool weight is repeatly exchanged since the spindle themal deformaion, however, when the same tool weight is used. the displacement is still constant.

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Representation of cutting forces and tool deflection in end milling using Fourier series (엔드밀 가공에서 푸리에 급수를 이용한 절삭력 및 공구변형 표현)

  • Ryu S.H.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.10a
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    • pp.781-785
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    • 2005
  • Cutting forces and tool deflection in end milling are represented as the closed form of tool rotational angle and cutting conditions. The discrete cutting forces caused by tool entry and exit are continued using the Fourier series expansion. Tool deflection is predicted by direct integration of the distributed loads on cutting edges. Cutting conditions, tool geometry, run-outs and the stiffness of tool clamping pan are considered for cutting forces and tool deflection estimation. Compared to numerical methods, the presented method has advantages in short prediction time and the effects of feeding and run-outs on cutting forces and tool deflection can be analyzed quantitatively. This research can be effectively used in real time machining error estimation and cutting condition selection for error minimization since the ferm accuracy is easily predicted by tool deflect ion curve.

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Free Vibration Analysis of Circular Cylindrical Shell Structures with Elastic Supports by the Transfer Influence Coefficient Method (전달영향계수법에 의한 탄성지지를 갖는 원통형 셀구조물의 자유진동해석)

  • 문덕홍;여동준
    • Journal of KSNVE
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    • v.4 no.4
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    • pp.469-478
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    • 1994
  • This paper desfcribes the formulation for the analysis of the free vibration of a circular cylindrical shell with elastic supports by the transfer influence coefficient method. This method was developed on the base of the concept of the successive transmission of dynamic influence coefficients. The analysis algorithm for circular cylindrical shell elastically restrained by springs, which plays an important role in many industrial fields, is discussed. The supporting springs have the axial, circumferential, radial and rotational spring constants uniformly distributed along the circumference of the shell. The simple computational results on a personal computer demonstrate the validity of the present method, that is, the numerical high accuracy, the high speed analysis method and the flexibility for programming, compared with results of the transfer matrixmethod and reference. We also confirmed that the present algorithm could obtain the solutions of high accuracy for system with a number of intermediate rigid supports. And we could easily treat the intermediate support and all boundary conditions by adequately varying the values of spring constants.

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Geometrically nonlinear meshfree analysis of 3D-shell structures based on the double directors shell theory with finite rotations

  • Mellouli, Hana;Jrad, Hanen;Wali, Monther;Dammak, Fakhreddine
    • Steel and Composite Structures
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    • v.31 no.4
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    • pp.397-408
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    • 2019
  • In this paper, a geometrically nonlinear meshfree analysis of 3D various forms of shell structures using the double director shell theory with finite rotations is proposed. This theory is introduced in the present method to remove the shear correction factor and to improve the accuracy of transverse shear stresses with the consideration of rotational degrees of freedom.The present meshfree method is based on the radial point interpolation method (RPIM) which is employed for the construction of shape functions for a set of nodes distributed in a problem domain. Discrete system of geometrically nonlinear equilibrium equations solved with the Newton-Raphson method is obtained by incorporating these interpolations into the weak form. The accuracy of the proposed method is examined by comparing the present results with the accurate ones available in the literature and good agreements are found.

Development of machining system for ultra-precision aspheric lens mold (초정밀 비구면 렌즈 금형가공시스템 개발)

  • Baek, Seung-Yub;Lee, Ha-Sung;Kang, Dong-Myeong
    • Design & Manufacturing
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    • v.2 no.1
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    • pp.33-38
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    • 2008
  • As consumer in optics, electronics, aerospace and electronics industry grow, the demand for ultra precision aspherical surface lens increases higher. Precision turning with single-diamond tools has a long history of development for fabrication of optical quality surfaces since the advent of aerostatic rotary spindles and precise linear motion guide ways. To enhance the precision and productivity of ultra precision aspherical surface micro lens, the following specification of ultra precision grinding system is required: the highest rotational speed of the grinder is 100,000rpm and its turning accuracy is $0.1{\mu}m$, positioning accuracy is $0.1{\mu}m$. The development process of the grinding system for the ultra precision aspherical surface micro lens for optoelectronics industry is introduced. In the work reported in this paper, an intelligent grinding system for ultra precision aspherical surface machining was designed by considering the factors affecting the surface roughness and profiles accuracy. An aerostatic form was adopted to build the spindle of the workpiece and the spindle of grinder and ultra precision LM guide way was adopted in this system. And this paper deals with mirror grinding of an aspheric surface micro lens by resin bonded diamond wheel and spherical lens of BK7. It results was that a form accuracy of $0.6{\mu}m$ P-V and a surface roughness of $0.006{\mu}m$ Rmax.

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Study on the Accuracy of Vessel Measurement According to Table Object Distance Changes (혈관조영장비의 테이블-피사체간 거리 변화에 따른 혈관측정 정확도 연구)

  • Kim, Seung-Gi
    • Journal of radiological science and technology
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    • v.42 no.6
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    • pp.435-440
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    • 2019
  • This is to study the accuracy of the actual size according to the TOD(table object distance; TOD) change when measuring blood vessels using angiography equipment, and to help the optimal selection of the device used accordingly. Balls similar to the size of common vessels were calibrated with TOD using 30 mm, 20 mm, 10 mm, 5 mm and acrylic phantoms, catheter calibration from 0 cm to 10 cm, 20 cm and 30 cm, respectively. It was measured whether there was a change in the measured value according to the change. The equipment used was GE Innova 3131 IQ equipment, and the image reconstruction method was GE AW4.7 post processing program. Two radiotechnologists were scanned three times by catheter calibration method and 3DRA(3dimension rotational angiography; 3DRA) volume rendering method. The independent sample T-test showed 0.981 (p> 0.05) to verify the significance between the two observers. As a result, in case of catheter calibration, the error rate at TOD 0 mm and 10 mm is within ± 10%, but when the TOD is changed to 20 mm and 50 mm respectively, the tolerance is ± 10% except for 30 mm ball exceeded. On the other hand, 3DRA was included within the tolerance range of ± 10% overall even when the TOD was changed from 0 mm to 50 mm. In the catheter calibration method, the larger the TOD, the larger the error range, and the 3DRA method was able to measure vascular vessels accurately close to the actual measurement without any consideration of the TOD.

Analysis of Measured Azimuth Error on Sensitivity Calibration Routine (Sensitivity Calibration 루틴 수행시 Tilt에 의한 방위각 측정 오차의 분석)

  • Woo, Kwang-Joon;Kang, Su-Min
    • Journal of the Institute of Electronics Engineers of Korea SC
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    • v.48 no.1
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    • pp.1-8
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    • 2011
  • The accuracy of MR sensor-based electronic compass is influenced by the temperature drift and DC offset of the MR sensor and the OP-amp, the magnetic distortion of nearby magnetic materials, and the compass tilt We design the 3-axis MR sensor and accelerometers-based electronic compass which is compensated by the set/reset pulse switching method on the temperature drift and DC offset, by the execution of hard-iron calibration routine on the magnetic distortion, and by the execution of the Euler rotational equation on the compass tilt. We qualitatively analyze the measured azimuth error on the execution of sensitivity calibration routine which is the normalization process on the different sensitivity of each MR sensor and the different gain of each op-amps. This compensation and analytic result make us design the one degree accuracy electronic compass.