• Title/Summary/Keyword: Rotary Kiln

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Simplified 1-Dimensional Model of Gas-Solid Reactor : Adapting to Coal Reduction Rotary Kiln (1차원 기체-고체 반응기 모델의 로터리킬른 환원로 적용)

  • Hahn, Taekjin;Choi, Sangmin
    • 한국연소학회:학술대회논문집
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    • 2012.11a
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    • pp.75-78
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    • 2012
  • Rotary kiln furnace is one of the most widely used reactors in industrial field. In this paper, 0-dimensional heat and mass balance for direct coal flame rotary kiln was performed preferentially, then a simplified 1-dimensional model was developed based on 0-dimensional analysis data to proceed additional thermal analysis. Compared the results with the currently operating rotary kiln data to validate 1-dimensional model. Through this procedure, it can help to derive fundamental idea for design and operation of rotary kiln.

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The Heat Transfer Characteristics Analysis of Rotary Kiln for Scale Up (로터리 킬른 스케일 업을 위한 열전달 특성 고찰)

  • Eum, Minje;Choi, Sangmin
    • 한국연소학회:학술대회논문집
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    • 2012.04a
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    • pp.97-98
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    • 2012
  • The rotary kiln is one of the most widely used industrial reactors for contacting gases and solids. Kilns are mainly used for drying, calcining and reducing solid materials. In an indirected fired rotary kiln, heat is supplied to the outside of the kiln wall. Heat transfer in indirected fired rotary kilns encompasses all the modes of transport mechanisms, that is, conduction, convection and radiation. This paper deal with the heat transfer characteristics of indirect fired rotary kiln for scale up.

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Performance analysis modeling of axial direction direct flame rotary kiln reactors (축방향 직접화염 가열방식 로터리킬른 성능모형)

  • Hahn, Taekjin;Choi, Sangmin
    • 한국연소학회:학술대회논문집
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    • 2013.06a
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    • pp.59-60
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    • 2013
  • Rotary kiln furnace is one of the most widely used gas-solid reactors in the industrial field. Although the rotary kiln is a versatile system and has different size, approach to the reactor modeling can be generalized in terms of flow motion of the solid and gas phase, heat transfer and chemical reactions on purpose. In this paper, a performance analysis example case of axial direction direct flame rotary kiln is introduced.

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Thermochemical Modeling Factors in Roasting Pre-treatment using a Rotary Kiln for Efficient Vanadium Recovery (바나듐의 고효율 회수를 위한 배소 전처리용 Rotary kiln 내 열화학적 모델인자)

  • Lee, Sang-hun;Chung, Kyeong Woo
    • Resources Recycling
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    • v.31 no.2
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    • pp.33-39
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    • 2022
  • In this study, analytical thermochemical modeling factors that contribute to maintaining a specific temperature range during vanadium roasting as a pretreatment using a rotary kiln are investigated. The model-related mechanisms include thermochemical reaction rates, heat balance, and heat transfer, through which the resultant temperature can be estimated intuitively. Ultimately, by optimizing these parameters, the ideal roasting temperature in the kiln is ≈1000 ℃ (or ≈1273 K) for long-term operation. Therefore, the heat generated from hydrocarbon (natural gas) fuel combustion and ore oxidation reactions, as well as the radiant heat transferred to ores, are assessed. In addition, thermochemical methods for relieving the temperature gradient in order to maintain the optimum temperature range of the rotary kiln are suggested.

Performance Analysis Modeling for Design of Rotary Kiln Reactors (로터리킬른 반응기 설계를 위한 성능해석 모형)

  • Eeom, Minjae;Hahn, Taekjin;Lee, Hookyung;Choi, Sangmin
    • Journal of the Korean Society of Combustion
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    • v.18 no.3
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    • pp.9-23
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    • 2013
  • A rotary kiln furnace is one of the most widely used gas-solid reactors in the industrial field. Although the rotary kiln is a versatile system and has different size, approach to the reactor modeling can be generalized in terms of flow motion of the solid and gas phases, heat transfer, and chemical reactions on purpose. In this paper, starting from a zero-dimensional model and extending to higher dimension and comprehensive models, overall procedure of the design development of rotary kiln reactors and considerations are presented. The approaches to performance analysis of the reactors are introduced and examples of application cases are presented.

Optimization of Cement Manufacturing Process for Heat Source Application of Automobile Shredder Residue (자동차 폐차잔재(ASR)의 시멘트제조 열원활용공정의 최적화)

  • Oh, Sea-Cheon;Kwon, Woo-Teck;Kim, Soo-Ryong
    • New & Renewable Energy
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    • v.4 no.2
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    • pp.81-86
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    • 2008
  • Rotary kiln in cement work has been evaluated for a wide variety of organic wastes such as wood, used tyres, plastic wastes and automobile shredder residue (ASR). However the presence of chlorine hampers the use of ASR as fuel in rotary kiln. Therefore, the behavior characteristics of chlorine components in rotary kiln should be considered to develop an effective method for ASR treatment to recovery energy resources. The aim of this paper is to present the chlorine control system applied to a cement manufacturing process for ASR use as an alternative fuel. In this work, the simulation of bypass unit and cyclones for chlorine control in rotary kiln has been studied and compared with the operation results of field test.

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A Design of the Fuzzy Decision Maker Which Infers set Value of Fuel Rate in the Rotary Kiln for Making CaO (설회소성용 Rotary kiln에서 필요 연류량의 설정값 산정용 Fuzzy 판단자의 설계)

  • Lee, H.Y.;Peak, K.N.;Kim, C.
    • Journal of the Korean Institute of Telematics and Electronics B
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    • v.30B no.12
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    • pp.51-58
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    • 1993
  • This paper presents a design of the fuzzy decision maker which infers set value for fuel rate in the rotary kiln of making CaO. The fuzzy decision maker proposed are divided into two groups whose functions are different each other. The one operates when production demand is constant. The other deals with the status of varying production demand. We have chosen several variables used for composing condition and action part by investigating ingerent features of the rotary kiln and skilled operators`manual method of inferring fuel rate. Membership function of each variable was designed by analyzing experimental data and field data collected during two months. On-line operation with fuzzy rules suggested was done safely like human operators' action.

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Thermal Analysis of Rotary Kiln Incinerator of Municipal Solid Waste (로타리 킬른형 도시 쓰레기 소각로의 전열해석)

  • 박상일;박영재
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.15 no.6
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    • pp.2100-2108
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    • 1991
  • A hear transfer model was developed to calculate the temperature distribution in the rotary kiln incinerator of municipal solid waste. The thermo-gravimetric characteristics of waste and the gas-to-waste heat transfer coefficient were determined by comparing the experimental results and model prediction. With this, heat transfer rates by existing heat transfer mechanisms were calculated to be compared each other. The effects of treatment capacity, calorific value of waste, and flow rate and temperature of combustion air on the temperature distribution in the rotary kiln incinerator were predicted by the model developed in this work.

The Effect of Feeding Characteristics on the Temperature Distribution of Rotary Kiln (로타리 킬른의 장입 특성이 온도분포에 미치는 영향)

  • Park, Jong-Seok;Chun, Chul-Kyun
    • Journal of the Korean Society of Combustion
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    • v.12 no.3
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    • pp.24-32
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    • 2007
  • A theoretical model was developed for rotary kiln and computational study was conducted to find the effect of feeding characteristics. One dimensional model with the variations of heating distribution, length of heating zone, excess air ratio and revolution was considered. The comparison of parallel-flow rotary kiln with that of counter-flow was conducted. For parallel-flow type, it is found that the variation of temperature of solid is not great for the zone that is following flame-heating zone. This zone is good to take the special treatment because thermal deviation is small and contacting time is enough for another treatment. Increase of excess air ratio have the effect of decreasing solid temperature. But this effect of decreasing solid temperature goes small for the great excess air ratio. The heating is efficient for the flame which has the maximum heating at the central region of the full length.

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