• Title/Summary/Keyword: Roller Chain

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Study on Multibody Dynamic Analysis and Durability of Heavy Load Bucket Roller Chain System (고하중용 버킷 롤러체인 시스템의 다물체 동역학 해석 및 내구성 연구)

  • Kim, Chang Uk;Park, Jin Chul;Lee, Dong Woo;Song, Jung Il
    • Journal of the Korean Society for Precision Engineering
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    • v.33 no.11
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    • pp.919-925
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    • 2016
  • In this study, multibody dynamic and mechanical analyses were conducted for the structure of roller chain bucket elevator system. The fatigue life of the roller chain elevator system was determined under static and fatigue loadings. Results of multibody dynamic analysis suggested that the maximum contact force occurred at the drive sprocket engagement point with the roller chain due to maximum tension. Fatigue analysis results suggest that the high load roller chain system is durable and safe because its life time is more than 700,000 cycles, close to its designed value (1,000,000 cycle). However, the contact portion of plate and pin needed a safety factor. The dynamic analysis of the heavy load roller chain was conducted with a multibody dynamic analysis program. The results obtained in this study can be utilized for dynamic analysis of roller chain systems in all industries.

Study on the Load Analysis in Accordance with the Contact Position between a High-Load Long-Pitch Roller Chain and Sprocket (고부하 롱피치 롤러체인과 스프라켓 접촉 위치에 따른 하중분석에 관한 연구)

  • Kim, Chang-Uk;Park, Seung Bin;Song, Jung-Il
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.1
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    • pp.51-57
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    • 2017
  • In the present study, the long-pitch roller-chain of a continuous ship unloader is studied. It is the vertical excavating and transporting the cargo has carried in bulk amount. The size of the pitch in the long-pitch roller chain is about 350 mm. The finite element technique is used for the structural safety of the roller chain. The objective of the study is to perform a dynamic analysis of the load at the point of contact with the sprocket of the roller chain, and analyze each point in the stress of the chain's components by using load. From the tooth sprocket optimization analysis, the results show an optimal design. Static structural analysis was safe. Contact analysis results show the greatest stress on the sprocket. By increasing the tooth size, the stress was reduced.

A Study on the Reduction of the Torsional Angular Acceleration on Chain Drive Wheel of Marine Diesel Engine

  • Kim, Sang-Jin;Kim, Jung-Ryul
    • Journal of Advanced Marine Engineering and Technology
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    • v.31 no.3
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    • pp.215-223
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    • 2007
  • When the propulsion shafting system of marine diesel engine is designed. the vibratory stresses on shafts should be reviewed and be satisfied with limits which are laid down by classification societies In addition. the torsional vibration aspects for crankshaft of main engine are requested to be checked by engine designers. Especially. for the 4, 5, and 6-cylinder engines. the 2nd order moment compensator(s) may be installed to compensate the external moments of engine and not to excite the hull girder vibration. This moment compensator which is mounted on fore and/or after-end of engine is driven by the roller chain drive for some of MAN 2-stroke diesel engines. While the engine is running, the roller chain Is worn down, which causes the extension of roller chain. The chain therefore should be checked and tightened by periods in order to keep its functionality. However. when the torsional angular acceleration of chain drive exceeds the certain limit. the chain will suffer the excessive slack and transverse vibration. This may cause fatigue, wear or damage on the chain and the chain ultimately may be broken. The research object of this thesis is to review factors which affect the angular acceleration of chain drive and to find out how to decrease the angular acceleration of driving chain by checking factors which have a major contribution to acceleration reduction using the statistical method of DOE(design of experiment), correlation analysis and regression analysis methods.

Dynamic Characteristic Evaluation of the Bucket Elevator Chain Pin and Plate (버킷 엘리베이터 체인의 동특성 평가)

  • Kim, Chang Uk;Lee, Dong Woo;Park, Seung Bin;Song, Jung Il
    • Journal of the Korean Society for Precision Engineering
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    • v.34 no.3
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    • pp.211-215
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    • 2017
  • This research analyzes bucket elevator roller chain pins by finite element (FE) analysis and static structural analysis for a lightweight pin design. The stress distribution of light weight roller chain pins under static load is analyzed for safety factors and damping effect. The results show that the stress distribution is higher on the plate than on the bush pin. In order to compare experimental and FE analysis results, a light weight design approach was used to produce a prototype base pin. Because the inner diameter of the pin was different, the impact damping effect was most appropriate when the inner diameter was 34.05 mm, and it is used as basic research data on the impact of the roller chain and sprocket.

Introduction of Optimized Design of Anchoring System through Design Modification of Pocket and Chain Compressor (설계 개선을 통한 선박의 계류 시스템 최적화 사례 소개)

  • Lee, Jae-Hoon
    • Special Issue of the Society of Naval Architects of Korea
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    • 2011.09a
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    • pp.55-62
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    • 2011
  • Although the performance of the commercial vessel has been dramatically improved through innovations, there has been no big changes on the traditional anchoring method of commercial vessels, both on design and operation until now. In this paper, two cases of design modifications were introduced for optimized design of pocket type anchor handling, which resulted in improved performance of the vessel's anchoring. From the first time fully balanced type anchors were applied on vessels in Korean shipyard, main design problem on this application was that the anchor doesn't normally slide into the pocket when the anchor fluke is not in line with pocket, as the anchor freely rotates by the swivel on forerunner. In order to prevent the problem, swivel has been deleted on the forerunner to prevent anchor rotation until now, but this solution caused problems such as twist lock of anchor chain, restriction of windlass direction, etc. On this paper, one of the solution is introduced to overcome the design problem by tilting the hawse pipe to some extent, which makes anchor turned at the time anchor ring touches the pocket skirt and that it properly slides into the pocket. Secondly, one of the solution is introduced to overcome misalignment problem between anchor chain cable and roller of chain compressor, which has been frequently occurred, by modification of roller design.

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A study on the Design of Drum Type Automatic Tool Changer (드럼형 자동공구교환장치의 설계에 관한 연구)

  • Choi, Hyun-Jin;Lee, Han-Gyu
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.7
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    • pp.52-59
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    • 2020
  • Automatic tool changers (ATCs) can be divided into drum and chain types. Drum-type ATCs contain a magazine, where the tools are mounted, and a cam gearbox, which swaps the tools via roller gear and grooved plate cams. Drum-type ATCs are advantageous in that the operating time for the tool magazine is more rapid than that of chain-type ATCs and the length of the unit is shorter. Thus, drum-type ATCs can be fabricated into various shapes and forms depending on the number of tools and the magazine size in accordance with machining center requirements and consumer demand. In particular, the price competitiveness of a machining center with a drum-type ATC is higher, while drum-type ATCs are more rigid with fewer parts, possibly reducing the need for regular servicing. This study aims to verify the structural stability and design validity of the magazine base, which is the main structure of a drum-type ATC, using finite element analysis. This study kinematically verifies the specifications of the selected drive motor and reducer and assessed the design of the cam gearbox. It also conducts a structural analysis of the roller camp, which is the core component of the cam gearbox, based on the results of the kinetodynamic analysis, thus validating the structural design.

Load distribution analysis of a sprocket wheel tooth for a low head hydro-turbine power transmission system (저낙차용 수차의 동력전달 스프로켓 휠 이의 하중분포 해석)

  • 강용석;김현수;김현진
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.5
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    • pp.1087-1095
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    • 1994
  • Chain drive power transmission system was developed for a low head hydro-turbine which generates power by energy transformation on the turbine blades attached to chains. Also, experimental and theoretical analysis for the sprocket wheel tooth load distribution were performed. The tooth load was measured by the specially designed load sensor. It was found that the tooth load distribution for the steady state operation was in good accordance with the quasi-static state results showing the peak load at the final meshing tooth. The trend of the experimental results agreed with the theoretical results based on the spring model analysis and difference in the magnitude of the maximum tooth load was considered to be the effect of the variable spring constant due to the moving contact point between the roller and sprocket wheel tooth.

The Synthesis of One-step Type Hydrophilic Non-porous Polyurethane Resin and the Physical Property of its Coated Fabric for the Garment (One-step형 친수무공형 폴리우레탄 수지 합성과 코팅 처리한 의류용 직물의 물성)

  • Yang, Sung-Yong;Kim, Hyun-Ah;Kim, Seung-Jin
    • Textile Coloration and Finishing
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    • v.23 no.2
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    • pp.131-139
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    • 2011
  • This study surveyed on the synthesis of one-step type hydrophilic non-porous PU resin and the physical property of the coated fabric for the garment. Three kinds of chain extender such as MEG, 1,4-BD and NPG were used for the preparation of one-step type hydrophilic non-porous PU resin in order to examine the effect of chain extender on the physical properties of PU-coated fabric. And the effects of isocyanate on the physical properties of PU coated fabric were surveyed by mixing with various TDI and MDI ratios. In addition, the physical properties of the coated fabric treated with one-step type hydrophilic non-porous PU resin were examined according to the pre-treatment conditions such as cire finishing. Finally, the washing durability of the coated fabrics was assessed. The coated fabrics treated with PU resin synthesized with PEG1000, MEG and TDI/MDI (6/4) showed the best physical properties. Considering the pre-treatment conditions, best performance of hydraulic pressure, water vapor permeability, and water repellency were obtained with top roller rotation ratio of 150% under 50 ton pressure at $170^{\circ}C$.

Dynamic Anlaysis of High Mobility Tracked Vehicles (고속주행용 궤도차량의 동적해석)

  • 김상두;이승종
    • Transactions of the Korean Society of Automotive Engineers
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    • v.9 no.1
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    • pp.205-215
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    • 2001
  • In this study, modeling and analysis procedure for the dynamic analysis of a high mobility tracked vehicle system were studied. The vehicle model used in this investigation is assumed to be consist of two kinematically decoupled subsystems. The chassis subsystem consists of chassis frame, sprocket, support rollers, road wheels, idler wheel, road wheel arms and idle wheel arm, while the track subsystem is represented as a closed kinematic chain consisting of track links and end connectors interconnected by revolute joints with bushing. Nonlinear contact force module describing the interaction between track link, and sprocket, idler wheel, road wheel, support roller, ground was used. The effects of road wheel arms and idler wheel arm due to tension adjuster are also considered.

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