• 제목/요약/키워드: Roll-to-Roll coating

검색결과 109건 처리시간 0.031초

플라즈마 용사된 세라믹 코팅층의 레이저 홈가공 (Laser Engraving of Plasma Sprayed Ceramic Coatings)

  • 방세윤
    • 한국정밀공학회지
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    • 제14권1호
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    • pp.142-149
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    • 1997
  • Ceramic-coated anilox roll for printing is resistant to corrosion and wear, and hence has enhanced life and quality. Laser engraving is used typically for machining holes to store ink in this roll. Since engraved hole size and shape are directly related to laser processing parameters, it is necessary to know the rela- tionships among these parameters. In this study, the parameters for engraving of ;oasma sprayed ceramic coatings with Nd:YAG laser were studied. Relationships between hole shape and processing parameters were analyzed. Cr$_{2}$O$_{3}$ceramic was found to be most suitable for Nd:YAG laser engraving. It was found that hole depth can be increased by using higher energy pulses. Effect of using different assistant gases was small to the final results. For better results, it was suggested to use a very stable laser with shorter pulses and higher pulse energy.

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열형-롤 각인으로 형성한 Ag 격자 패턴과 전도성 고분자 코팅을 이용한 투명전극 필름 제작에 관한 연구 (Study and Fabrication of Transparent Electrode Film by using Thermal-Roll Imprinted Ag Mesh Pattern and Coated Conductive Polymer)

  • 유종수;조정대;윤성만;김도진
    • 한국정밀공학회지
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    • 제27권9호
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    • pp.11-15
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    • 2010
  • In this study, to fabricate a low-resistance and high optical transparency electrode film, the following steps were performed: the design and manufacture of electroforming stamp, the fabrication of a thermal roll-imprinted polycarbonate (PC) patterned films, the filled low-resistance Ag paste using doctor blade process on patterned PC films and spin coating by conductive polymers. As a result of PC films imprinted line width of $26.69{\pm}2\;{\mu}m$, channel length of $247.57{\pm}2\;{\mu}m$, and pattern depth of $7.54{\pm}0.2\;{\mu}m$. Ag paste to fill part of the patterned film with conductive polymer coating and then the following parameters were obtained: a sheet resistance of $11.1\;{\Omega}/sq$ optical transparency values at a wavelength of 550 nm was 80.31 %.

NBR/PVC의 polymer blend에 관(關)한 연구(硏究)(제2보(第2報)) (Studies on NBR/PVC polymer blend (part 2))

  • 허동섭;이정근
    • Elastomers and Composites
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    • 제6권1호
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    • pp.71-81
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    • 1971
  • The intention of this study is to investigate the properties of polymer blend, NBR/PVC vulcanizates and blending procedures such as roll-mixing temperatures and sequences for polymer blending of NBR and PVC(resin type). The results obtained are as follows: 1. The roll temperature applied for polymer blending is around $150^{\circ}C$. At this temperature region, the degradation of rubber stock, which may be caused by heat, can be minimized and mill processing in practical application in industries can also be facilitated. 2. It is obviously necessary that a small amount of plasticizers should be added to the stock for improving processibility of roll mixing and physical properties. 3. On roll-mixing sequence, it is more effective that PVC compounded with plasticizer is added to NBR milled on hot roll. 4. The vulcanizates of the blends with different degree of polymerization of PVC ale similar to one another in properties. 5. NBR/PVC(70/30) blends shows the better physical characters than eve,-made foreign latex blend except abrasion-resistance. 6. As PVC addition ratio is increased, the physical properties such as resistance to ozone, tear, heat and oil and tensile strength, modulus, hardness have also improved, on the other hand, tension set and rebound character decreased. 7. The curve of ultimate elongation have point of inflection at the ratio of $30\sim40$ part of PVC. 8. While CR is blended, the physical properties such as brittle point, rebound and resistance to oil in high temperature have improved. 9. Polymer blend of NBR and domestic PVC is applied for the industrial utility such as rubber sole and heel, electric wire cover and oil-resistant packing, coating and gasket, printing roll, film for food packing etc.

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다중 코팅 폴리에스터 섬유 여재의 항균 및 항바이러스 특성 (Antibacterial and Antiviral Activities of Multi-coating Polyester Textiles)

  • 고상원;이재영;박덕신
    • 공업화학
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    • 제33권4호
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    • pp.444-450
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    • 2022
  • 본 연구에서는 다중 코팅 폴리에스터(PET) 섬유 여재의 항바이러스 소재 응용 가능성을 고찰하기 위해 금속산화물, 키토산, 및 구리이온의 첨착 조건에 따른 PET의 항균 및 항바이러스 성능을 평가하였다. 항균 물질이 단독으로 코팅된 PET 대비 다중 코팅 PET의 경우 첨착량을 감소시킬 수 있을 뿐만 아니라 배양 후 박테리아가 육안상으로 검출되지 않는데(< 10 CFU/mL) 필요한 균 접촉시간을 단축할 수 있음을 확인하였다. 금속산화물은 촉매반응에 의해 라디칼 등의 산소 활성종을 생성하며, 구리이온은 접촉 살균 효과를 가지면서 산소 활성종에 의한 박테리아와 바이러스의 손상에 기여한다. 키토산은 구리이온의 배위결합을 통한 고정화뿐만 아니라 아민기에 의한 살균 효과로 코팅 PET의 항균 성능 향상 효과를 보였다. 다중 코팅 PET는 대장균과 황색포도상구균에 대한 항균 효과 외에 인플루엔자 A (H1N1)와 SARS-CoV-2에 대해 99.9% 이상의 항바이러스 효과가 있음을 확인하였다. 대면적 roll-to-roll 공정을 통해서도 다중 코팅 PET 섬유 여재의 제조가 가능하고 높은 항바이러스 성능이 유지됨을 보였으며, 이는 공기정화용 필터, 마스크, 및 개인 보호용구과 같은 항바이러스 직물 소재로서 관련 산업에 응용될 수 있음을 시사한다.

Roll에 의해 지지되어 가진력을 받는 직사각형 평판의 진동해석에 관한 연구 (A Study on Vibration Analysis of Roll-supported Rectangular Plate Subjected to Excitation)

  • 윤대성;황원걸;이돈출;김우영
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2001년도 추계학술대회논문집 II
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    • pp.1010-1014
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    • 2001
  • A severe strip vibration in continuous galvanizing line facilities of the steel companies has sometimes occurred due to the exceeding wearing of the roll bush and bearing. This vibration brings on the lack of uniform coating thickness in steel plate. As a result, the total maintenance and product costs in this factory are increased by the shortage of operation time for the replacement of bush, bearings and these components. In this study, the vibration characteristics of this strip are investigated by the FEM using ANSYS. Also the vibration measurement of strip and its structure performed by the laser Doppler vibrometer(LDV) and accelerometers are compared to theoretical analysis results.

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Performance of Submerged Hardware in Continuous Galvanizing

  • Tang, Nai-Yong;Liu, Daniel;Zhang, Keith
    • Corrosion Science and Technology
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    • 제9권3호
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    • pp.116-121
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    • 2010
  • For over a decade, research and development on submerged hardware in continuous galvanizing pots has been carried out at Teck's Product Technology Centre. The outcome of numerous laboratory tests and field trials has demonstrated that dissimilar materials with comparable surface hardness are most suitable for the manufacture of roll bearings. Wear debris can be easily retained in bearings made of the same material, thereby negatively affecting bearing performance and service life. Bearings made of the same materials are also vulnerable to catastrophic failures. The dissolution of iron from the coated strip creates an iron-rich zone associated with a high concentration gradient in the vicinity of the sink roll. Consequently, the sink roll becomes a preferential site for dross pick-up. In operations involving extremely high temperatures, such as in Galvalume production, the material selection for pot hardware is immaterial to the final corrosion product of the hardware and the pick-up on the hardware.

CFD 해석을 이용한 롤투롤 슬롯-다이 내부 유동 분석 및 최적화 (Analysis and Optimization on Inside Flows of Fluid in Roll-to-Roll Slot-Die Nozzle by CFD Simulation)

  • 김성용;이창우
    • 한국정밀공학회지
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    • 제33권8호
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    • pp.611-616
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    • 2016
  • Computational fluid dynamic simulation based on the ABAQUS software was conducted to observe the inside flow of slot-die nozzle. The slot-die nozzle was modeled as 3-dimensional structure and three significant parameters were determined: inlet velocity of fluid, reservoir angles, number of strips none of which have been mentioned previously in the literature. The design of experiment, full factorial analysis was performed within determined design and process levels. The simulation result shows the inlet fluid velocity is most significant factor for the flows of inside nozzle. As an interaction effect, reservoir angle is closely related with number of strip that should address when the nozzle is designed. Moreover, the optimized values of each determined parameter were obtained as 35 mm/s of inlet velocity, 3 of strip numbers, and $22^{\circ}$ of reservoir angles. Based on these parameters, the outlet velocity was obtained as 0.53% of outlet uniformity which is improved from 8.67% of nominal results.

광투과 전자파 차폐필름의 특성 (Characteristics of Transparent Electromagnetic Wave Shielding Film)

  • 최광남;곽성관;김동식;정관수
    • 전자공학회논문지 IE
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    • 제44권2호
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    • pp.21-25
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    • 2007
  • 본 논문에서는 표면저항을 이용한 차폐성능 및 다층박막의 광학설계 후, roll- to-roll DC 스퍼터링 공정을 이용하여 PET(Polyethylene terephtalate) 필름위에 투명 전도성 산화물 박막인 ITO와 금속을 다층박막 구조(Multilayer)로 균질하게 증착한 전파차폐필름을 1m 넓이로 제작하고 광투과 및 전파차폐특성을 조사하였다. 각 층의 면저항 및 두께에 따라서 전자파 차폐성능과 광투과도를 최적화 할 수 있도록 설계되었고, 그 조건에 따라 필름을 제작하였다. 제작된 전파차폐필름은 2-18GHz 대역에서 99.5%의 차폐성능을 나타내었으며, 400-700 nm에서의 전광선 투과율은 83.1%로 우수한 시인성과 전파차폐특성을 보유하였다.

($LEXAN^{(R)}$ for Flexible OLED Display Technology

  • Yan, Min;Ezawa, Hiro
    • 한국정보디스플레이학회:학술대회논문집
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    • 한국정보디스플레이학회 2005년도 International Meeting on Information Displayvol.I
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    • pp.614-615
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    • 2005
  • The use of plastic substrates enables new applications, such as flexible display devices, and other flexible electronic devices, using low cost, roll-to-roll (R2R) fabrication technologies. One of the limitations of polymeric substrate in these applications is that oxygen and moisture rapidly diffuse through the material and subsequently degrade the electro-optical devices. GE Global Research (GEGR) has developed a plastic substrate technology comprised of a superior high-heat polycarbonate ($LEXAN^{(R)}$) substrate film and a unique transparent coating package that provides the ultrahigh barrier (UHB) to moisture and oxygen,chemical resistance to solvents used in device fabrications, and a high performance transparent conductor. This article describes the coating solutions for polycarbonate ($LEXAN^{(R)}$) films and its compatibility with OLED device fabrication processes.

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하절기 내측 블라인드의 유형별 일사차폐성능 비교 실측연구 (An Experimental Study on Comparing Solar Heat Shading Performances in Accordance with the Type of Internal Blinds in the Summer)

  • 박은미;최동호
    • 한국태양에너지학회 논문집
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    • 제36권4호
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    • pp.1-9
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    • 2016
  • The purpose of this study was to compare heat shading performance of various blind types in summer. 4 types of blinds were employed and the results are summarized as follows: 1) There were significant differences in indoor thermal environment and heat shading performance between different heat shading devices, and functional blinds demonstrated relatively superior heat shading performance. 2) Indoor long wave radiation influx measures were lowest for the coating roll blind (Blind B), followed by the coating venetian blind (Blind C), the venetian blind (Blind A), the roll blind, and not having any blinds at all. 3) Such examination results carry implications to reduce cooling load and enhance the indoor environment.