• 한국전기전자재료학회논문지
• /
• 제26권6호
• /
• pp.462-467
• /
• 2013

In this paper, we analyzed the effects of doctoring process on the patterns of Ag ink in gravure off-set printing. The parameters of doctoring process were the angle and the pressure, which was represented by the depth of blade movement to the gravure roll, of doctor blade to the surface of gravure roll, and the angle of patterns engraved on the gravure roll to the doctor blade moving direction. The proper parameters were extracted for the fine patterns and they were 15 mm for the pressure, $60^{\circ}$ for the blade angle. And the angle of patterns with respect to the blade movement should be less than $40^{\circ}$ for the best results. The gravure off-set printing with the above parameters was carried out to print gate electrodes and scan bus lines of OTFT-backplane for e-paper. The line width of $50{\mu}m$ was successfully obtained. The thickness of electrodes was $2.5{\mu}m$ and the surface roughness was $0.65{\mu}m$ and the sheet resistance was $15.8{\Omega}/{\Box}$.

• 한국주조공학회지
• /
• 제26권4호
• /
• pp.180-183
• /
• 2006

NICI재의 미세조직 및 기계적 성질에 미치는 Ni 첨가원소의 영향을 연구하였다. 선재공장의 열간압연롤재로서의 NICI재는 내열 피로크랙성, 경도값, 인장성질, 내마모성이 매우 중요하다. 주방상태에서 4% Ni 첨가로 주요 기지상인 퍼얼라이트상이 베이나이트상으로 변화되었다. 베이나이트상을 주요 기지상으로 가지는 4% Ni 첨가 NICl재는 퍼얼라이트상을 주요 기지상으로 가지는 통상의 NICI재에 비해서 경도값(HRC 48) 및 인장강도값($72\;kg/mm^2$)이 우수하였으며, 이는 선재압연롤 재료로서 우수한 성능을 발휘할 수 있을 것으로 예측된다.

• 소성∙가공
• /
• 제9권6호
• /
• pp.604-614
• /
• 2000

In this paper, the mechanical characteristics and fundamental mechanism of a roll-formed tube during the hydroforming process are investigated in order to obtain the ewly localization of the tube hydroforming skills which are the core production techniques for the super light weight and high safety of the car body. Also, the theoretical influences of the material variables and the processes on the formability in the tube hydroforming are studied. In addition, the techniques to evaluate the forming limit of the bulging process of a tube are developed.

• 한국재료학회지
• /
• 제21권10호
• /
• pp.556-562
• /
• 2011

We carried out this study to evaluate the grain refining in and the mechanical properties of alloys that undergo severe plastic deformation (SPD). Conventional rolling (CR) and cross-roll rolling (CRR) as SPD methods were used with Ni-20Cr alloy as the experimental material. The materials were cold rolled to a thickness reduction of 90% and subsequently annealed at $700^{\circ}C$ for 30 min to obtain a fully recrystallized microstructure. For the annealed materials after the cold rolling, electron back-scattered diffraction (EBSD) analysis was carried out to investigate the grain boundary characteristic distributions (GBCDs). The CRR process was more effective when used to develop the grain refinement relative to the CR process; as a result, the grain size was refined from $70{\mu}m$ in the initial material to $4.2{\mu}m$ (CR) and $2.4{\mu}m$ (CRR). These grain refinements have a direct effect on improving the mechanical properties; in this case, the microhardness, yield and tensile strength showed significant increases compared to the initial material. In particular, the CRR-processed material showed more effective values relative to the CR-processed materials. The different texture distributions in the CR (001//ND) and CRR (111//ND) were likely the cause of the increase in the mechanical properties. These findings suggest that CRR can result in materials with a smaller grain size, improved texture development and improved mechanical properties after recrystallization by a subsequent annealing process.

• 한국재료학회지
• /
• 제32권3호
• /
• pp.161-167
• /
• 2022

A cold roll-bonding process is applied to fabricate an AA6061/AA5052/AA6061/AA5052 layered sheet. Two AA6061 and one AA5052 sheets of 2mm thickness, 40mm width and 300mm length are alternately stacked, then reduced to a thickness of 2.0 mm by multi-pass cold rolling after surface treatment such as degreasing and wire brushing. The rolling is performed at ambient temperature without lubricant using a 2-high mill with a roll diameter of 400 mm at a rolling speed of 6.0 m/sec. The roll-bonded AA6061/AA5052/AA6061/AA5052 layered sheet is then hardened by natural aging (T4) and artificial aging (T6) treatments. The microstructure of the as-roll bonded and the age-hardened Al sheets was revealed by SEM observation; the mechanical properties were investigated by tensile testing and hardness testing. After T4 and T6 aging treatment, the specimens had a recrystallization structure consisting of coarse equiaxed grains in both AA5052 and AA6061 regions. The as-roll-bonded specimen showed a clad structure in which the hardness of AA5052 regions was higher than that of AA6061 regions. However, after T4 and T6 aging treatment, specimens exhibited different structures, with hardness of AA6061 regions higher than that of AA5052 regions. Strengths of T6 and T4 age-treated specimens were found to increase by 1.55 and 1.36 times, respectively, compared to the value of the starting material.

• 생물환경조절학회지
• /
• 제6권3호
• /
• pp.133-142
• /
• 1997

본 연구는 권취식 창개폐기의 설계 및 개발에 필요한 자료를 제시하고자 수행되었다. 기존의 단순 이론모델식으로는 정확한 권취토크를 예측할 수 없기 전문에 모형시험과 현장시험을 통하여 새로운 권취식 창개폐장치의 소요토크 모델식을 개발하였다. 본 연구에서의 결과를 요약하면 다음과 같다. 1. 권취식 창개폐장치에 있어서 권취토크는 곡부 권취면의 경사각을 따라 증가하는 경향을 나타내고 있으며, 경사각이 90$^{\circ}$인 수직면에서 최대를 나타냈고 수편면에서 최소값을 나타냈다. 2. 온실의 길이에 따른 소요토크는 권취하중의 증가와 축파이프의 변형의 영향으로 지수함수적으로 늘어나는 경향을 나타냈다. 3. 권취식 창개폐장치의 소요토크 계산의 이론식은 T ＝ W.(r＋a).sin$\theta$＋W.Cr.cos$\theta$로 나타낼 수 있으며, 여기서 축파이프의 권취반경 r과 축변형보정계수 $\alpha$를 더한 (r＋$\alpha$)는 축파이프의 최대변형값인 $\delta$에 지수함수적으로 비례하는 경향이 나타났다. 4. 권취반경 r과 축변형보정계수 $\alpha$의 합인 (r＋$\alpha$)은 22.2mm 파이프에 0.1mm 비닐로 피복을 했을 때 (r＋$\alpha$)＝2.10338$\times$$10^{0.00779{\delta}}$ 로 구할 수 있으며, 25.4mm 파이프에서는 (r＋a)＝2.58063$\times$$10^{(0.00452{\delta})}$로 구할 수 있다. 5. 권취식 창개폐장치의 소요토크에서 천창 등 곡부의 개폐시 고려되어야 할 굴름저항 보정계수는 피복재의 상태에 따라 다소 다를 수 있으나 0.7~0.8 정도의 값을 적용시키면 될 것으로 판단되었다. 6. 실제 권취식 창개폐를 사용하는 온실에서 권취축 파이프의 허용 변형정도를 최대 40cm 이하로 하는 것이 타당할 것으로 판단되며, 이때의 예상소요토크는 110m 온실인 경우 25.4mm 파이프를 축파이프로 사용한 경우 344kg.cm이며, 22.2mm 파이프의 경우 287kg.cm 정도이므로 새롭게 개발된 차동링기어 유성치 차감속기도 적당할 것으로 판단된다.

• International Journal of Precision Engineering and Manufacturing
• /
• 제2권1호
• /
• pp.87-93
• /
• 2001

A reliable analytic model that determines the exit cross sectional shape a workpiece(material) in round-oval (oroval-round) pass sequence has been developed. The exit cross sectional shape of an outgoing workpiece is predicted by using the linear interpolation of the radius of curvature of an incoming workpiece and that of roll groovw to the roll axis direction. The requirements placed on the choice of the weighting function were to ensure boundary conditions specified. The validity of the analytic model has been examined by not rod rolling experiment with the roll gap and specimen size changed. The exit cross sectional shape and area of the workpiece predicted by the proposed analytic model were good agreement with those obtained experimentally. We found that the analytic model has not only simplicity and accuracy for practical usage but also save a large amount of computational time compared with finite element method.

• 한국정밀공학회:학술대회논문집
• /
• 한국정밀공학회 2001년도 춘계학술대회 논문집
• /
• pp.328-331
• /
• 2001

Shape changes of a workpiece in an Eulerian Finite Element analysis for the steady state. three-roll-stand shape rolling are modelled. Although an Eulerian analysis has many advantages for the steady state rolling problems, it necessitates an assumption about the unknown shape of the control volume. In almost all cases. the assumed control volume does not match the final shape and the control volume should be updated. This update can be accomplished by performing a free surface correction. The final shape of a material point, which has a spherical shape at the inlet, can be also predicted by integrating a deformation gradient along a stream line. Analyses of three-roll-stand shape rolling is in detail examined.

• 한국정밀공학회지
• /
• 제17권9호
• /
• pp.174-180
• /
• 2000

A reliable analytic model that determines the cross sectional shape of a workpiece(material) in round-oval(or oval-round) pass sequence has been developed. the cross sectional shape of an outgoing workpiece is predicted by using the linear interpolation of the radius of curvature of an incoming workpiece and that of roll groove to the roll axis direction. The requirements we placed on the choice of the weighting function were to ensure boundary conditions specified. The validity of the analytic model has been examined by hot rod rolling experiment with the roll gap and specimen size changed. The cross sectional shape and area of a workpiece predicted by the proposed analytic model were good agreement with those obtained experimentally. It was found that the analytic model has not only simplicity and accuracy for practical usage but also save a large amount of computational time compared with finite element method.

• 한국소성가공학회:학술대회논문집
• /
• 한국소성가공학회 2007년도 추계학술대회 논문집
• /
• pp.300-301
• /
• 2007

In this study, it is investigated that sheet characteristics of high strength steel sheets and effect of springback. High strength steel sheets has got attention in automobile industry of high strength and high formability. Springback is a common phenomenon in sheet metal forming, caused by the elastic recovery of the internal stresses after removal of the tooling. However, the information in deformation behavior of high strength steel sheets, including bending and sheet characteristics and springback, is not enough until now. In this research, the V-bending experiment and analysis have been done to obtain the information of springback of high strength steel sheets. Tensile test for high strength steel sheets was done to got tensile properties of elastic modulus and flow stress of the material. It analyzed springback according to the sheet characteristics with using roll-forming model. FE-Simulation used DEFORM-$3D^{TM}$.