• Title/Summary/Keyword: Roll error

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Investigation of Shape Parameters for a Profile with Variable-cross Sections Produced by Flexible Roll Forming (가변롤성형 공정을 이용한 단면이 가변하는 프로파일의 형상변수 분석에 관한 연구)

  • Park, J.C.;Cha, M.W.;Kim, D.G.;Nam, J.B.;Yang, D.Y.
    • Transactions of Materials Processing
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    • v.23 no.6
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    • pp.369-375
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    • 2014
  • Flexible roll forming allows profiles to have variable cross-sections. However, the profile may have some shape errors, such as, warping which is a major defect. The shape error is induced by geometrical deviations in both the concave zone and the convex zone. In the current study, flexible roll forming was modeled with FE simulations to analyze the shape error and the longitudinal strain distribution along the flange section over the profile. A distribution of analytically calculated longitudinal strains was used to develop relationships between the shape error and the longitudinal strain distribution as a function of the defined shape parameters for the profile. The FE simulations showed that the shape error is primarily affected by the deviations between the distribution of analytically calculated longitudinal strain and the longitudinal strain distribution of the profile. The results show that the shape error can be controlled by designing the shape parameters to control the geometrical deviations at the flange section in the transition zones.

The Effects of Roll Misalignment Errors, Shooting Distance, and Vergence Condition of 3D Camera on 3D Visual Fatigue (시각피로 모형: 카메라의 회전오차, 촬영 거리, 수렴 조건이 입체 시각피로에 미치는 영향)

  • Li, Hyung-Chul O.;Park, JongJin;Kim, ShinWoo
    • Journal of Broadcast Engineering
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    • v.18 no.4
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    • pp.589-598
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    • 2013
  • In order to understand 3D visual fatigue, it is necessary to examine the visual fatigue induced by camera parameters as well as that induced by a pre-existing 3D content. In the present study, we examined the effects of camera parameters, such as roll misalignment error, shooting distance and vergence condition on 3D visual fatigue and we modelled it. The results indicate that roll misalignment error, shooting distance and vergence condition affect 3D visual fatigue and the effect of roll misalignment error on 3D visual fatigue is evident specifically when screen disparity is relatively small.

Effects of an actuator attached to roll stabilizer bar on vehicle performance (롤안정바에 부착된 엑츄체이터가 차량의 성능에 미치는 영향 분석)

  • Sung, In-Chol;Kim, Keun-Soo;Yoo, Wan-Suk
    • Proceedings of the KSME Conference
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    • 2000.04a
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    • pp.649-654
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    • 2000
  • To analyze the effects of the front and rear roll stabilizer bar, five different models of roll stabilizer bar are simulated in this paper. It is shown that the stiffness change of the roll stabilizer bar is an effective way to alter the vehicle's roll gradient. Attaching an actuator at the roll stabilizer bar the vehicle's roll gradient can be controlled within error limits.

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Analysis of Thermal Effect on Tension of a Moving Web in Roll-to-Roll Printed Electronics (롤투롤 인쇄 전자 시스템에서 유연기판의 열변형을 고려한 웹의 장력거동 분석)

  • Lee, Jong-Su;Lee, Chang-Woo
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.12 no.5
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    • pp.9-15
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    • 2013
  • Roll-to-roll printing technology has lately become a subject of special interests in the field of printed electronics. Since this technology has the advantage that continuous and mass production is possible. And for high precision register control is required in multi-layer printing to produce the electronic devices, this is one of the most important technologies in roll-to-roll printing technology. Register error could be generated by various reasons like eccentricity of roll and thermal deformation due to temperature variation in drying section. In this study, the effect of tension variation on the register was analyzed. The results of these analyses show that it is essential to consider the tension disturbance which is generated by the change of temperature in drying section, and conventional register model has limitation to estimate the register error. In order to overcome the limitation of the register model, advanced register model based on the SI process was developed. Also, the performance of the developed model was verified experimentally.

A Study on the LQG Precision Tension Control of a Dancer System for a Production of Printed Electronics in Roll-to-roll Systems (Roll-to-roll 시스템에서 인쇄전자 생산을 위한 댄서 시스템의 LQG 정밀 장력 제어에 대한 연구)

  • Seong, Jin-Woo;Kang, Hyun-Kyoo;Shin, Kee-Hyun
    • Journal of the Korean Society for Precision Engineering
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    • v.26 no.10
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    • pp.65-73
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    • 2009
  • For mass production of printed electronics in roll-to-roll fashion, precision tension control is important to reduce register errors. Register error should be minimized within several to tens of microns for many electronic devices to be manufactured through printing technology. In order to achieve this goal, tension disturbance must be attenuated before printing process within a certain range. In this paper, a certain tension range which allows maintaining register error within 10 micron was defined with specific operating conditions. A LQG controller was proposed instead of the conventional PI controller for precision tension control using a multivariable feedback. A guideline to determine design parameters for calculating LQ gain was proposed. The proposed LQG controller was compared to both PI controller and LQ regulator with white noise by numerical simulations. Results showed that the proposed LQG controller was effective for attenuating tension disturbance with white noise.

A Study of Printing Mark Shape for the Flexible Display (유연 디스플레이 인쇄를 위한 인쇄 마크 형상 연구)

  • Hong, Sun-Ki;Lee, Duck-Hyoung;Jung, Hoon
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.24 no.2
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    • pp.51-57
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    • 2010
  • The shape of the register mark for the image processing becomes very important, because the printing quality is determined by the error correction between the register marks for the image processing. In this paper, printing marks are developed using the image process for the gravure printing method which is commonly being used in roll to roll, high resolution printing. The marks which can be cited to the flexible display print are developed The developed register marks which satisfies 10[${\mu}m$] error tolerance are tested under 70[mpm] printing conditions and confirmed through the experiments.