• 제목/요약/키워드: Roll System

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An Experimental Study on the Drying and Curing Characteristics of Conductive metallic ink using Combined IR and Hot Air Type in the Roll-to-Roll System (R2R 공정에서 적외선가열과 열풍을 혼합한 건조방식에서 전도성 금속 잉크의 건조 및 큐어링 공정 특성에 관한 실험적 연구)

  • Kim, Young-Mo;Hong, Seung-Chan;Lee, Jai-Hyo
    • Journal of the Semiconductor & Display Technology
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    • v.9 no.2
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    • pp.73-78
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    • 2010
  • This research is about the drying and curing characteristic of conductivity metallic ink on-line curing device in order to improve the curing time for productivity in RFID Gravure printing. The curing process is carried out to increase the electric conductivity after the metallic ink is printed on the substrate. The metal ink is composed of nano-sized silver or copper particles. In this research, the combined IR and Hot air curing system is used and its results is compared with those of oven, IR and Hot Air type respectively. Generally the curing time in the past is about 3 minutes. But the combined system (IR+Hot Air) in this research shows that curing time is less than 30 seconds. These results is much faster than those of other system. This study can be help to make Roll-to-Roll drying and curing process for mass and continuous production on-line.

Characteristics of ITO electrode films grown on PET substrate by Roll-to-Roll Facing Target Sputtering system for flexible OLEDs

  • Cho, Sung-Woo;Choi, Kwang-Hyuk;Jeong, Jin-A;Kim, Bong-Seok;Jeong, Dae-Ju;Kim, Han-Ki
    • 한국정보디스플레이학회:학술대회논문집
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    • 2008.10a
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    • pp.613-616
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    • 2008
  • We report on electrical and optical properties of flexible ITO electrode grown on PET substrate using a specially designed roll-to-roll facing target sputtering (R2R FTS) system at room temperature without conventional cooling drum. Due to effective confinement of high density plasma between ITO targets, we can grow a flexible ITO electrode without cooling drum at room temperature.

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Laser micro-patterning of Zn-plated printing roll for electronic devices (전자소자용 Zn 코팅된 프린팅 롤 레이저 미세 패터닝)

  • Sohn, Hyon-Kee;Suh, Jeong
    • Laser Solutions
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    • v.13 no.2
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    • pp.6-9
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    • 2010
  • In printed electronics, printing rolls are used to transfer electronic ink onto a flexible substrate. Generally printing rolls are being made by the indirect laser method which is based on the etch process, thus not environment-friendly and not suitable for making a large printing roll. For the pursuit of making a large printing roll for mass printing of electronic devices, we have directly engraved micro-patterns into a Zn plated printing roll using a 30W pulse-modulated fiber laser. We have successfully engraved line patterns ranging from about 15-30${\mu}m$ in width.

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Calculation of Tensile Load between Roll Stands in Continuous Rolling System considering the Elasto-Plastic Behavior (탄소성 변형을 고려한 연속압연시 롤스탠드간 장력해석)

  • Shin, Nam-Do;Son, Il-Heon;Kang, Gyeong-Pil;Lee, Kyung-Hoon
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.10a
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    • pp.286-287
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    • 2008
  • The determination of roll speeds in continuous rolling system is an important factor along with the design of roll profile and roll gap. The tensile force on the workpiece induces reduced cross section area and the compressive force induces wrinkles. To determine the optimal roll speeds of current rough rolling system for wire rod, FE analysis was performed. We could predict the workpiece shape and the stress level more precisely by considering the elasto-plastic behavior of workpiece. Also the efficient analysis methodology is presented to reduce the calculation time by combining the ALE and lagrangian method.

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Design and Verification of Satellite Attitude Control system for Roll Maneuver (인공위성의 Roll축 자세제어시스템 설계 및 검증)

  • 김희섭;김기석;안재명;김유단;최완식
    • Journal of Institute of Control, Robotics and Systems
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    • v.5 no.3
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    • pp.370-378
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    • 1999
  • KOMPSAT is a three-axis stabilized light weight satellite, and one of the main mission objectives of the KOMPSAT is to conduct scientific and technological analysis in the areas of high resolution imaging and ocean color imaging. This kind of mission requires the satellite to roll up to 45 degrees. Bang-bang control for this rolling maneuver may activate the flexible modes, and therefore cause satellite pointing performance degradation. To deal with this problem, the roll attitude control system, especially for the science mode and maneuver mode of the KOMPSAT, is first verified by numerical simulation. And the open-loop control law for roll maneuver is proposed by use of series expansion and optimization. The proposed control law is applied to KOMPSAT to see its effectiveness.

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A Theoretical Investigation of Roll-Off Cleanliness for Hydraulic System and Application to a Tractor (유압시스템 롤-오프 청정도의 이론적 고찰 및 트랙터에의 응용)

  • 이재천
    • Transactions of the Korean Society of Automotive Engineers
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    • v.8 no.5
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    • pp.207-215
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    • 2000
  • This study theoretically investigated the roll-off cleanliness operation to eliminate the built-in contaminants which are primarily the result of manufacturing and assembly procedures first. A rigorous analytical examination of the cleaning process associated with hydraulic systems was performed by developing the general filtration process equations. The sloughing process by which built-in contaminant is entrained in the system fluid was examined during the development of a general analytical expression for sloughing rate. This sloughing rate expression in conjunction with the filtration process equations have lead to a relationship rate expression in conjunction with the filtration process equations have lead to a relationship which describes the flushing and clean-up operation for the hydraulic systems. The effects of the primary roll-off cleanliness factors was discussed and illustrated on the figures. Then, the analytical results was shown to be usefully applied into the design of roll-off flushing equipment for the hydraulic system of a tractor.

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Flatness Control System of the Hot Strip by Using Tension Profile between Stands (스탠드간 장력프로파일을 이용한 열연판 평탄도 제어시스템)

  • 홍완기;이준정
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1999.08a
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    • pp.27-36
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    • 1999
  • To have high flatness quality of hot rolled strip in the hot strip finishing mill train, a new inter-stand tension profile measuring device of segmented looper roll type(coined as Flatness Sensing Inter-stand Looper, FlatSIL) and a new flatness control system have been developed in this study. The device measures the strip tension profile across the strip width and informs the strip wave pattern to new flatness control system where work roll bending mode to relieve the strip wave is determined. The existing automatic shape control system which uses laser type shape-meter installed at the outlet of the last finishing mill stand strip tension between down coiler and last finishig mill since the latent wave concealed by the strip tension between down coiler and last finishing mill stand cannot be measured by the laser distance-meter. Thus the existing shape control system is not able to control the flatness through the full strip length. The new flatness control system, however, works for full strip length during strip rolling as far as the tension profile measuring device and work roll bender are on. With the new flatness control system, work roll bender is automatically controller to minimize the latent wave of the running strip and the flatness quality as well as strip travelling stability has been noticeably improved from strip head through body to tail.

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Statistical Analysis on Process Variables in Linear Roll-CMP (선형 Roll-CMP에서 공정변수에 관한 통계적 분석)

  • Wang, Han;Lee, Hyunseop;Jeong, Haedo
    • Tribology and Lubricants
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    • v.30 no.3
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    • pp.139-145
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    • 2014
  • Nowadays, most micro-patterns are manufactured during flow line production. However, a conventional rotary chemical mechanical polishing (CMP) system has a limited throughput for the fabrication of large and flexible electronics. To overcome this problem, we propose a novel linear roll-CMP system for the planarization of large-area electronics. In this paper, we present a statistical analysis on the linear roll-CMP process of copper-clad laminate (CCL) to determine the impacts of process parameters on the material removal rate (MRR) and its non-uniformity (NU). In the linear roll-CMP process, process parameters such as the slurry flow rate, roll speed, table feed rate, and down force affect the MRR and NU. To determine the polishing characteristics of roll-CMP, we use Taguchi's orthogonal array L16 (44) for the experimental design and F-values obtained by the analysis of variance (ANOVA). We investigate the signal-to-noise (S/N) ratio to identify the prominent control parameters. The "higher is better" for the MRR and "lower is better" for the NU were selected for obtaining optimum CMP performance characteristics. The experimental and statistical results indicate that the down force and roll speed mainly affect the MRR and the down force and table feed rate determine the NU in the linear roll-CMP process. However, over 186.3 N of down force deteriorates the NU because of the bending of substrate. Roll speed has little relationship to the NU and the table feed rate does not impact on the MRR. This study provides information on the design parameter of roll-CMP machine and process optimization.

Stress Analysis at the Contact Boundary between the Work Roll and the Back-up Roll for a SmartCrown Roll Profile Shape (SmartCrown Roll Profile 형상에 따른 Work Roll과 Back-up Roll 접촉경계면의 응력해석)

  • Song, S.H.;Kim, S.R.;Kim, K.W.
    • Transactions of Materials Processing
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    • v.24 no.3
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    • pp.212-217
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    • 2015
  • SmartCrown is a system to control the plate crown by shifting the sine-shaped work rolls in the axial direction. The control range of the plate crown depends on a depth of sine-shaped roll profile because the roll radius varies continuously along the axial direction. When the roll profile is changed to improve the control range, the contact stress between the work roll and the back-up roll also changes. In the current study, the contact stress for various profiles and rolling conditions were analyzed using the finite element method and compared with results from Hertzian contact theory. A submodel method is used to increase the accuracy of the finite element analysis. The analysis results showed that the maximum increase in the contact stress was only 53MPa, so it is anticipated that no back-up roll spalling will occur.

Neural Network Based Rudder-Roll Damping Control System for Ship

  • Nguyen, Phung-Hung;Jung, Yun-Chul
    • Journal of Navigation and Port Research
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    • v.31 no.4
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    • pp.289-293
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    • 2007
  • In this paper, new application of adaptive neural network to design a ship's Rudder-Roll Damping(RRD) control system is presented Firstly, the ANNAI neural network controller is presented. Secondly, new RRD control system using this neural network approach is developed. It uses two neural network controllers for heading control and roll damping control separately. Finally, Computer simulation of this RRD control system is carried out to compare with a linear quadratic optimal RRD control system; discussions and conclusions are provided. The simulation results show the feasibility of using ANNAI controller for RRD. Also, the necessity of mathematical ship model in designing RRD control system is removed by using NN control technique.