• Title/Summary/Keyword: Roll Dies

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Experimental Study of Moisture Vapor Transmission Rate(MVTR) for Breathable Film (통기성필름의 투습도에 관한 실험적 연구)

  • Choi, Man Sung
    • Journal of the Semiconductor & Display Technology
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    • v.15 no.2
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    • pp.81-86
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    • 2016
  • Moisture vapor transmission rate (MVTR) is an important item for many applications of polymer breathable thin film. To determine the optimum values of the process parameters, it is essential to find their influence on The significance of six important process parameters namely, extruder cylinder temperature, extruder speed, extruder dies temperature, cooling roll temperature, stretching ratio, stretching roll temperature on breathable film strength of polymer extrusion was determined. Moreover, this paper presents the application of Taguchi method and analysis of variance (ANOVA) for maximization of the breathable film MVTR influenced by extrusion parameters. The optimum parameter combination of extrusion process was obtained by using the analysis of signal-to-noise ratio. The conclusion revealed that extruder speed and stretching ratio were the most influential factor on the film strength, respectively. The best results of film MVTR were obtained at higher extruder speed and stretching ratio.

Analysis of the Bottom Groove in L-shaped Profile Ring Rolling (L형상 프로파일 링롤링 공정의 하부면 그루브 결함 분석)

  • Oh, I.Y.;Hwang, T.W.;Kang, P.G.;Moon, Y.H.
    • Transactions of Materials Processing
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    • v.27 no.5
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    • pp.289-295
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    • 2018
  • The profile ring rolling process can realize various ring shapes unlike conventional rectangular cross-sectional ring products. In this paper, the defective groove in the bottom surface of L-shaped ring products was analyzed. Grooves are generated by non-uniform external forces due to profile main roll and initial blank shape. Process parameters such as the motion of dies and working temperature were determined. Mechanism of groove formation was analyzed by FE simulation on the basis of local external forces acting on the blank. Analysis results were similar to the groove actually occurring in the production line. Based on results of the analysis, two solutions were proposed for the groove. The position of the base plate supporting the blank was adjusted and edge length of the main roll was extended to suppress growth of grooves. It has been verified that groove was improved by applying two proposed methods in the shop-floor.

Korean fine blanking industries and technology development (국내 파인블랭킹 산업 현황과 기술 개발)

  • Kim, Jong-Deok
    • Design & Manufacturing
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    • v.9 no.1
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    • pp.5-8
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    • 2015
  • The company Daewoo Precision Industries imported fine blanking press of 40 tons from Switzerland with fine blanking tool in order to produce the fuse part of bomb in 1978 at first in Korea. About 1985 the first fine blanking tool for producing the door lock parts was manufactured in the company Gold Star (now LG). And then this technology was grown up with the growth of automobile industries in Korea. Now 31 companies are closely related to the fine blanking technology and there are total 146 fine blanking presses in Korea. The developments of fine blanking technology in industries have been oriented to the production of precise fine blanking parts, the reduction of die roll height on fine blanking parts, the production of complex fine blanking parts with progressive fine blanking tool including forming and forging technology, the production of high-strength steel fine blanking parts and so on. Some R&D activities in KITECH were introduced.

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A Study on The Wear Process and Wear Mechanism of the Alumina Ceramics with Different Alumina Purity (순도를 달리한 알루미나 세라믹스의 마멸과정 및 이의 기구에 관한 연구)

  • 전태옥;진동규
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.12
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    • pp.3404-3412
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    • 1994
  • The present study was undertaken to investigate the dry wear process and wear mechanism of the alumina ceramics in the purity variation which are used for the mechanical seal, roll, liner and dies. The wear test was carried out under different experimental condition using the wear testing device and in which the annular surface rubbed on dry sliding condition various sliding speed, contact pressure and sliding distance. In case of alumina purity 95%, there was speed range which wear loss increased rapidly owing to enlargement of heat impact force and temperature rise of wear surface. According as the alumina purity increased, wear loss decreased but alumina purity 85% with much void and defect had the most wear loss than any other alumina purity. The friction coefficient of sliding initial stage of wear curves has a large value but according to increase of sliding distance, it decreased owing to drop of the shear strength of wear surfaces.

A Study on the Elongation of Polymer Extrusion Film (고분자압출필름의 연신에 관한 연구)

  • Choi, Man-Sung
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.15 no.2
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    • pp.660-665
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    • 2014
  • Optimization of process parameters in polymer extrusion is an important task to reduce manufacturing cost. To determine the optimum values of the process parameters, it is essential to find their influence on the elongation of polymer breathable thin film. The significance of six important process parameters namely, extruder cylinder temperature, extruder speed, extruder dies temperature, cooling roll temperature, stretching ratio, stretching roll temperature on breathable film elongation of polymer extrusion was determined. Moreover, this paper presents the application of Taguchi method and analysis of variance(ANOVA) for maximization of the breathable film elongation influenced by extrusion parameters. The optimum parameter combination of extrusion process was obtained by using the analysis of signal-to-noise ratio. The conclusion revealed that stretching ratio were the most influential factor on the film elongation. The best results of film elongation were obtained at lower stretching ratio.

Rolleneinstellung bei Kindbezogene Tatigkeiten wahrend des Uberganags zur Elternschaft bei koreanischen Eltern (부모전환기에서의 아기돌보기 역할에 대한 연구 - 첫째 자녀와 둘째 자녀를 출산하는 한국의 부모를 중심으로 -)

  • 양명숙
    • Journal of Families and Better Life
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    • v.11 no.2
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    • pp.121-133
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    • 1993
  • Den Ausgangspunkt fur die Untersuchungen der Studie bildeten die Auswirkungen des Roll-enwandels auf das elterliche Verhalten. Um die praktische Durchfhrung im Rahmen einer Untersuchung zu ermoglichen, beschrankt The-men eine bestimmte Phase des Familienlebens namlich den Ubergang zur Elternschaft unterworfen sind. Die Ergebnisse hinsichtlich der Einstellungen vor der Geburt des Kindes zu Pflegetatigkeiten und den umgang mit dem Baby zeigten $da{\beta}$ diekoreanischen Eltern solche Tatigkeiten meis-tens als Aufgabe der Mutter ansehen. Die Differenzen zwischen Einstellungen(vor der geburty) und Verhalten(nach der Geburt) sind nicht signifikant Dies bedeutet $da{\beta}$ die Unterschiede zwischen Einstellungen und Verhalten in bezung auf Pflegetatigkeiten im Umgang mit dem Baby zwischen Erst-und Zweiteltern vor und nach der Geburt wenn uberhaupt dann nur schwach differenzieren. Es kann also feststellt werden $da{\beta}$ bei koreanichen Elten nur wnige Konflikte zwischen Einstellungen und Verhalten bezuglich der Pflegetatigkeiten im Umgang mit dem Baby existieren. Obwohl ein sozialer Wandel bzw. Rollenwnadel mit der Industrialisie-rung in Korea auch statgefunden hat bleibt bei koreanischen Eltern imer noch die traditione- lle Einstellung bestehen. Aber es gibt immerhin eine gewisse egalitare Tendenz dahingehend $da{\beta}$ bei jungen Ehepaaren gleichberechtige Rolleinstellungen zunehmen, In einer weiteren Fragestellung wurde der Zusammenhang zwischen rollenbezogenen Einstellung wahrend der Schwangerschaft und rollenbezogenen Verhyalten nach der Geburt untersucht. Der Zusamm-enhang erwies sich als eher gering. Dabei egben sich keine neuen Hinweise aug Grunde fur die Zusammenhangschwache.

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Drawing Process Design and Mechanical Properties Control for High Strengthening of CP Titanium (순수 타이타늄 고강도화를 위한 인발공정설계 및 기계적 특성 제어 기술)

  • Choi, Seong Woo;Park, Chan Hee;Lee, Sang Won;Yeom, Jong Taek;Hong, Jae Keun
    • Journal of the Korean Society for Precision Engineering
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    • v.34 no.2
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    • pp.77-81
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    • 2017
  • CP (Commercially Pure) titanium has been widely used in various industries such as in energy plants and bio-materials because of an excellent corrosion resistance and its non-toxicity to the human body. But there are limitations for usage as structural materials due to low strength. The tensile properties of CP titanium could be improved by microstructure refinement such as in a SPD (Severe Plastic Deformation) process. However, high strengthening of CP titanium wire is impossible by SPD processes like ECAP (Equal Channel Angular Pressing), HPT (High-Pressure Torsion), and the ARB (Accumulative Roll Bonding) process. The study purposes are to increase the strength of CP titanium wire by optimization of the cold drawing process and the harmonization with mechanical properties by heat treatments for the next forming process. The optimization process was investigated with regard to the design of drawing dies and the reduction ratio of cross sections. The elongations of high strength CP titanium were controlled by heat treatment.

A Study on Forming Characteristics in Plate Type Cross Rolling Process (평판형 전조압연의 성형특성 연구)

  • Yoon D. J.;Lee G. A.;Lee N. K.;Choi S.;Lee H. W.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.05a
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    • pp.329-332
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    • 2005
  • Cross rolling process is one of incremental forming processes to form an axi-symmetric shaped metal component. It can be classified into two types according to the shape of dies, which are a drum type (roll type) and a plate type (straight type). It can also be classified into a wedge type and a ramp type processes according to deformation characteristics of a material. The ramp type die is applied to plate type cross rolling process in cold forming process for forming of teeth of gear or bolt, while the wedge type die is generally utilized to drum type and plate type cross rolling processes in hot forming process. A shape of the ramp type die is usually same as final shape of a product at every section of a progressing direction, while the shape of the wedge type die has different shapes in a progressing direction. In this paper, a rolling of neck part in a ball stud component has been carried out using the plate type cross rolling process with a ramp shaped die. Forming characteristics have been performed using finite element analysis in order to obtain a proper preform for the ramp type plate cross rolling process.

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Design of the anvil shape in sizing press for decrease of the defect generated width reduction (사이징 프레스에서 폭 압하 공정중 결함 감소를 위한 엔빌의 형상설계)

  • Lee S.H.;Kim D.H.;Byon S.M.;Park H.D.;Kim B.M.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.437-438
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    • 2006
  • Generally, the vertical roll process is used to achieve extensive width reduction in hot strip mill. However, it is difficult to avoid the defects such as dog-bone and seam-defect. The sizing press has been developed in response to the defects mentioned above. Especially, this study is carried out to investigate the deformation of slab by two-step sizing press. The deformation behavior in the width sizing process is more favorable than that in conventional vertical rolling edger. The objective of this study is to determine the optimal anvil shape parameters in the sizing press with two-step die from the viewpoint of edge-seam length. In general, the edge-seam defect occurs parallel to the rolling direction at both edges in horizontal rolling process after sizing press. The optimal combination of the parameters is determined by FE-simulation and Artificial Neural Network (ANN). The slab deformation in sizing press with convex anvil is analyzed by FE-simulation. The most suitable profile of the anvil is also discussed fur the improvement of trimming loss because of the side seam defect by FE-simulation and ANN.

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