• Title/Summary/Keyword: Roll Control System

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A Study on Characteristics of Measuring Roll for Automatic Flatness Control (자동 형상제어용 측정롤의 특성에 관한 연구)

  • 김순경;전언찬;김중완;김문경;이승수
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.04a
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    • pp.551-555
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    • 1996
  • The continuing demand for quality products requires better understanding and improved control of the production process. And, in recent year requirements for flatness control in strip rolling have become increasinglysevere because of the control for flatness of cold rolled strip is essential for further down stream processing. Also a speeds of rolling mills to meet productivity requirements puts a demanding requirement on the control of flatness of rolled strip. The demands on a total flatness control system therefore are a measuring and indication system consisting of a measuring roll that is robust, accurate, reliable and require a minimum of maintenance. The critical prt of any control system is the quality of the information being provided by the measurement instrument or device. It is therfore of utmost importance to have an accurate, repeatable and reliable measuring system. So, in this paper, The measuring roll for automatic flatness control system of contact type has been investigated.

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Improvement of Recognition of Register Errors and Register Control in Roll-to-roll Printing Equipment by Data Compensation (데이터 보상을 통한 롤투롤 인쇄 장비의 레지스터 오차 인식 개선 및 제어)

  • Jeon, Sung Woong;Park, Jong-Chan;Nam, Ki-Sang;Kim, Cheol;Kim, Dong Soo;Kim, Chung Hwan
    • Journal of the Korean Society for Precision Engineering
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    • v.31 no.11
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    • pp.987-992
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    • 2014
  • Register control of roll-to-roll printing system for printed electronics requires accurate measurement of register errors. The register marks used for the recognition of patterns position between layers have inherently defects due to low printability of register marks themselves, which brings out inaccurate register accuracy and consequently low performance of printed electronics devices. In this study, the compensation methods for the unrecognized or missing register data are proposed to improve the recognition and consequently the control performance of register accuracy in roll-to-roll printing equipment. The compensation methods using the prior data and the linear interpolation are proposed and compared with the case without compensation for the simulation as well as experiment. Only the linear interpolation method could successfully compensate the missing data and consequently improve the register control performance. We should apply the compensation process of the register errors to improve the register control accuracy in the roll-to-roll printing equipment.

Study on Vehicle Dynamics Performance Evaluation of Electric Active Roll Control System for SUV (SUV 차량용 전동식 능동 롤 제어 시스템의 성능 평가 기술 연구)

  • Jeon, Kwang-Ki;Choi, Sung-Jin;Kim, Joon-Tae;Yi, Kyong-Su
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.11
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    • pp.1421-1426
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    • 2012
  • Cornering maneuvers with reduced body roll and without comfort loss are important requirements for car manufacturers. An electric active roll control(ARC) system controls the body roll angle by using motor-driven actuators installed at the centers of the front and rear stabilizer bars. Co-simulation using the Matlab/Simulink controller model and the CarSim vehicle model was proposed to evaluate the performance of the ARC control algorithm. To validate the performance of the ARC actuator and system, bench tests and vehicle tests were proposed.

Design of H$\infty$ Control System for Tandem Cold Mills (연속 냉간 압연기의 H$\infty$ 제어시스템 설계)

  • Hyuk Um;Kim, Seung-Soo;Yang, Soon-Yong;Lee, Jin-Gul
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.13 no.4
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    • pp.44-55
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    • 2004
  • In order to meet the requirement for higher thickness accuracy in tandem cold rolling processes, it is strongly necessary to have good performance in control units. To meet this requirement, this paper suggested an output regulating control system with a roll-eccentricity estimator for each rolling stand of tandem cold mills. Considering entry thickness variation and roll eccentricity simultaneously as the major disturbances, a synthesis of multivariable control systems was presented based on H$\infty$ control theory, which could reflect the knowledge of input direction and spectrum of disturbance signals on design. Then, to effectively reject roll eccentricity, a weight function having some poles on the imaginary axis was introduced. This lead to a non-standard H$\infty$ control problem, and the design procedures for solving this problem were analytically presented. The effectiveness of the proposed control method was evaluated through computer simulations and compared to that of the conventional linear quardratic control and feedforward control methods for roll eccentricity.

Comparison among Active Roll Controllers for Rollover Prevention and Ride Comfort Enhancement (승차감 향상과 차량 전복 방지를 위한 능동 롤 제어기의 성능 비교)

  • Yim, Seongjin
    • Journal of Institute of Control, Robotics and Systems
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    • v.20 no.8
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    • pp.828-834
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    • 2014
  • This paper presents a comparison among three types of approaches to an ARC (Active Roll Control) with an AARB(Active Anti-Roll Bar) for a vehicle system. Lateral acceleration and road profile are considered as disturbance. The ARC is designed with an LQ SOF (Linear Quadratic Static Output Feedback) control, $H_{\infty}$ control and SMC (Sliding Mode Control). These approaches are compared in terms of rollover prevention and ride comfort. For comparison, Bode plot analysis based on linear model and frequency response analysis based on CarSim simulation are performed.

ROBUST CONTROLLER DESIGN FOR IMPROVING VEHICLE ROLL CONTROL

  • Du, H.;Zhang, N
    • International Journal of Automotive Technology
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    • v.8 no.4
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    • pp.445-453
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    • 2007
  • This paper presents a robust controller design approach for improving vehicle dynamic roll motion performance and guaranteeing the closed-loop system stability in spite of vehicle parameter variations resulting from aging elements, loading patterns, and driving conditions, etc. The designed controller is linear parameter-varying (LPV) in terms of the time-varying parameters; its control objective is to minimise the $H_{\infty}$ performance from the steering input to the roll angle while satisfying the closed-loop pole placement constraint such that the optimal dynamic roll motion performance is achieved and robust stability is guaranteed. The sufficient conditions for designing such a controller are given as a finite number of linear matrix inequalities (LMIs). Numerical simulation using the three-degree-of-freedom (3-DOF) yaw-roll vehicle model is presented. It shows that the designed controller can effectively improve the vehicle dynamic roll angle response during J-turn or fishhook maneuver when the vehicle's forward velocity and the roll stiffness are varied significantly.

Stress Analysis at the Contact Boundary between the Work Roll and the Back-up Roll for a SmartCrown Roll Profile Shape (SmartCrown Roll Profile 형상에 따른 Work Roll과 Back-up Roll 접촉경계면의 응력해석)

  • Song, S.H.;Kim, S.R.;Kim, K.W.
    • Transactions of Materials Processing
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    • v.24 no.3
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    • pp.212-217
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    • 2015
  • SmartCrown is a system to control the plate crown by shifting the sine-shaped work rolls in the axial direction. The control range of the plate crown depends on a depth of sine-shaped roll profile because the roll radius varies continuously along the axial direction. When the roll profile is changed to improve the control range, the contact stress between the work roll and the back-up roll also changes. In the current study, the contact stress for various profiles and rolling conditions were analyzed using the finite element method and compared with results from Hertzian contact theory. A submodel method is used to increase the accuracy of the finite element analysis. The analysis results showed that the maximum increase in the contact stress was only 53MPa, so it is anticipated that no back-up roll spalling will occur.

Study on Printing Roll Manufacturing by using 3 Dimensional Laser Scanner (3차원 레이저 스캐너를 이용한 인쇄롤 가공에 관한 연구)

  • Kang, Heeshin;Noh, Jiwhan;Sohn, Hyonkee
    • Laser Solutions
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    • v.16 no.4
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    • pp.17-23
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    • 2013
  • The research for the development of roll-to-roll printing process is actively underway on behalf of the existing semiconductor process. The roll-to-roll printing system can make the electronic devices to low-cost mass production. This study is performed for developing the manufacturing technology of the printing roll used in the printing process of electronic devices. The indirect laser engraving technology is used to create printable roll and the printable roll is made out of the chrome coated roll after coating copper and polymer on the surface of steel roll, ablating the polymer on the surface of roll and etching the roll. The 3 dimensional laser scanner and roll rotating systems are constructed and the system control program is developed. We have used the fiber laser of 100 W grade, the 3 dimensional laser scanner and the 3 axes moving stage system with a rotating axis. We have found the optimal conditions by performing the laser patterning experiments and can make the minimum line width of $24{\mu}m$ by using the developed 3 dimensional laser scanner system.

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A Study on the Correlation between Curing Temperature and Thermal Deformation of a Moving Web in Roll-to-Roll Printed Electronics (롤투롤 인쇄 전자 시스템에서 건조 온도와 유연기판의 열변형간 상관관계에 대한 연구)

  • Lee, Jongsu;Lee, Changwoo
    • Journal of the Korean Society for Precision Engineering
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    • v.31 no.8
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    • pp.653-658
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    • 2014
  • Roll-to-Roll printing process has become a great issue as a breakthrough for low cost and mass production of electronic devices such as organic thin film transistor, and etc. To print the electronic devices, multi-layer printing is essential, and high precision register control is required for this process. Unlike stop-and-repeat printing process, it is impossible to control the register in a static state since the roll-to-roll process is a continuous system. Therefore, the behavior of web such as polyethylene terephthalate (PET) and polyimide (PI) by the tensile and thermal stress generated in the roll-to-roll process as well as motor control of driven rolls has to be considered for a high precision register control. In this study, the correlation between curing temperature and thermal deformation of PET web is analyzed. Finally, it is verified experimentally that the temperature disturbance generates the more serious register error under the higher curing temperature.