• 한국분말재료학회지
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• 제25권2호
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• pp.137-143
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• 2018

In this study, two types of SKD61 tool-steel samples are built by a selective laser melting (SLM) process using the different laser scan speeds. The characteristics of two kinds of SKD61 tool-steel powders used in the SLM process are evaluated. Commercial SKD61 tool-steel power has a flowability of 16.68 sec/50 g and its Hausner ratio is calculated to be 1.25 by apparent and tapped density. Also, the fabricated SKD61 tool steel powder fabricated by a gas atomization process has a flowability of 21.3 sec/50 g and its Hausner ratio is calculated to be 1.18. Therefore, we confirmed that the two powders used in this study have excellent flowability. Samples are fabricated to measure mechanical properties. The highest densities of the SKD61 tool-steel samples, fabricated under the same conditions, are $7.734g/cm^3$ (using commercial SKD61 powder) and $7.652g/cm^3$ (using fabricated SKD61 powder), measured with Archimedes method. Hardness is measured by Rockwell hardness testing equipment 5 times and the highest hardnesses of the samples are 54.56 HRC (commercial powder) and 52.62 HRC (fabricated powder). Also, the measured tensile strengths are approximately 1,721 MPa (commercial SKD61 powder) and 1,552 MPa (fabricated SKD61 powder), respectively.

• 한국분말재료학회지
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• 제24권4호
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• pp.302-307
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• 2017

In this study, Fe-Cu-C alloy is sintered by spark plasma sintering (SPS). The sintering conditions are 60 MPa pressure with heating rates of 30, 60 and $9^{\circ}C/min$ to determine the influence of heating rate on the mechanical and microstructure properties of the sintered alloys. The microstructure and mechanical properties of the sintered Fe-Cu-C alloy is investigated by X-ray diffraction (XRD) and field-emission scanning electron microscopy (FE-SEM). The temperature of shrinkage displacement is changed at $450^{\circ}C$ with heating rates 30, 60, and $90^{\circ}C/min$. The temperature of the shrinkage displacement is finished at $650^{\circ}C$ when heating rate $30^{\circ}C/min$, at $700^{\circ}C$ when heating rate $60^{\circ}C/min$ and at $800^{\circ}C$ when heating rate $90^{\circ}C/min$. For the sintered alloy at heating rates of 30, 60, and $90^{\circ}C/min$, the apparent porosity is calculated to be 3.7%, 5.2%, and 7.7%, respectively. The hardness of the sintered alloys is investigated using Rockwell hardness measurements. The objective of this study is to investigate the densification behavior, porosity, and mechanical properties of the sintered Fe-Cu-C alloys depending on the heating rate.

• 한국자기학회지
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• 제21권4호
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• pp.136-140
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• 2011

고온에서 운용 중인 설비의 안전성 평가를 위하여 사용기간 동안 열화된 재료의 물성을 측정하여야 하나, 운용 중인 설비에서 열화도가 다른 여러 종류의 시편을 획득하기가 쉽지 않다. 따라서 본 연구에서는 열교환기의 튜브와 압력용기의 재료로 널리 사용되고 있는 1Cr-0.5Mo 강을 인공열화시켜 시편으로 사용하였다. 열화도 평가를 위하여 바크하우젠 노이즈의 포락선(envelope)에서 첨두값(peak value) 사이의 간격, 보자력 및 경도를 실온에서 측정하였다. 열화도의 증가에 따라 세 값은 모두 감소하였는데, 이는 기지의 탄화물 입자가 조대화 됨으로써 탄화물 석출에 의한 기지의 연화가 결정립계의 경화보다 우세하게 작용하여 나타나는 것으로 판단되었다. 포락선 첨두값 사이의 간격과 경도값의 선형관계를 이용하여 자기적 특성 측정에 의해 간접적으로 1Cr-0.5Mo 강의 열화도를 비파괴적으로 평가할 수 있는 근거를 제시하였다.

• 한국표면공학회지
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• 제46권2호
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• pp.68-74
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• 2013

For the coating of diamond films on WC-Co tools, a buffer interlayer is needed because Co catalyzes diamond into graphite. W and Ti were chosen as candidate interlayer materials to prevent the diffusion of Co during diamond deposition. W or Ti interlayer of $1{\mu}m$ thickness was deposited on WC-Co substrate under Ar in a DC magnetron sputter. After seeding treatment of the interlayer-deposited specimens in an ultrasonic bath containing nanometer diamond powders, $2{\mu}m$ thick nanocrystalline diamond (NCD) films were deposited at $600^{\circ}C$ over the metal layers in a 2.45 GHz microwave plasma CVD system. The cross-sectional morphology of films was observed by FESEM. X-ray diffraction and visual Raman spectroscopy were used to confirm the NCD crystal structure. Micro hardness was measured by nano-indenter. The coefficient of friction (COF) was measured by tribology test using ball on disk method. After tribology test, wear tracks were examined by optical microscope and alpha step profiler. Rockwell C indentation test was performed to characterize the adhesion between films and substrate. Ti and W were found good interlayer materials to act as Co diffusion barriers and diamond nucleation layers. The COFs on NCD films with W or Ti interlayer were measured as less than 0.1 whereas that on bare WC-Co was 0.6~1.0. However, W interlayer exhibited better results than Ti in terms of the adhesion to WC-Co substrate and to NCD film. This result is believed to be due to smaller difference in the coefficients of thermal expansion of the related films in the case of W interlayer than Ti one. By varying the thickness of W interlayer as 1, 2, and $4{\mu}m$ with a fixed $2{\mu}m$ thick NCD film, no difference in COF and wear behavior but a significant change in adhesion was observed. It was shown that the thicker the interlayer, the stronger the adhesion. It is suggested that thicker W interlayer is more effective in relieving the residual stress of NCD film during cooling after deposition and results in stronger adhesion.

• Restorative Dentistry and Endodontics
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• 제23권1호
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• pp.1-19
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• 1998

After polymerizing composite resin with argon laser and visible light, four test, to be concretely, measurement of compressive strength using Instron testing machine, surface microhardness using Rockwell hardness tester, quantitative analysis of residual monomer using HPLC and analysis of degree of conversion using FTIR, were accomplished. Test groups were a sort of specimen with 3mm diameter, 4mm thickness for measuring compressive strength, two sort of specimen with 7mm diameter, 2mm and 3mm thickness for measuring surface microhardness, quantitative analysing of residual monomer after curing and measuring the degree of conversion, each were divided by six groups according to the condition of light exposure. In case of argon laser, in 1.0W and 0.5W output, the exposure time for specimen were 5 sec, 10 sec respectiyely. In case of visible light, the exposure time for specimen were 20 sec, 40 sec respectively. The test were accomplished and following results were obtained. 1. Compressive strength of composite resin was the highest in the group of 1 W output, exposing for 10 sec with argon laser, followed by the group of 0.5W, exposing for 10 sec with argon laser, the group of exposing for 40 sec with visible light. But there were statistically no significant difference between these three groups(p>0.05). 2. Surface microhardness of composite resin wasn't significantly affected by light curing conditions. 3. BIS-GMA within residual monomer was least detected in the group of exposing for 40 sec. TEGDMA was least detected in the group of 1 W output, exposing for 10 sec with argon laseboth 2mm and 3mm thickness specimen. 4. The degree of conversion of all groups in the 2mm thickness specimen were more than 50%, similar to each other but in the group of 1W, exposing 10 sec with argon laser the degree of conversion was highest in the 3mm thickness specimen. 5. Argon laser could make composite resin to has similar properties with 25% lesser exposure time than visible light.

• 보존과학회지
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• 제26권3호
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• pp.311-324
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• 2010

본 연구는 다양한 소성온도에서 원료 점토의 화학조성(광물조성)에 따른 토기의 특성을 밝히고, 소성조건과 특성이 확인된 토기시료를 제작함으로써 향후 비슷한 조성을 가지는 토기의 제작기법 연구에 비교시료로서 제시하고자 수행되었다. 이를 위하여 서로 다른 조성을 가지는 원료 점토를 선정하여 온도에 따른 토기 시편을 제작하고, 제작시편의 물리적, 조직적 특성을 연구하였다. 실험에 사용된 점토의 화학조성은 제겔식(Seger formula)을 이용하여 광범위하게 선정하였으며, 산성산화물을 기준으로 몰비율이 낮은 점토에서 높은 점토까지 4단계가 되도록 선정하였다. 시편의 소성은 $600{\sim}1200^{\circ}C$까지 $100^{\circ}C$간격으로 7단계로 조절하였다. 그 결과 각 화학조성별 소성온도에 따른 제작시편의 특성을 확인할 수 있었으며, 산성산화물의 몰 비율이 6.10, 5.85로 높은 시편(Y, G)이 산성산화물의 몰비율이 3.41, 2.85로 낮은 시편(H, S)에 비하여 동일 소성온도에서 보다 높은 경도값을 가짐을 확인할 수 있었다. 또한 4종의 제작시편 모두 $1100^{\circ}C$의 소성온도에서 급격한 흡수율의 감소와 조직의 유리질화를 나타냈으며, 산성산화물의 몰 비율이 높을수록 상대적으로 높은 조직의 유리질화를 보였다. 이러한 결과는 산성산화물의 몰 비율이 토기의 물리적, 조직적 특성에 상당한 영향을 미침을 보여주며, 향후 비슷한 조성을 가진 토기의 제작기법 연구와 물리적 특성을 파악하는데 비교자료로서 활용될 수 있을 것으로 기대된다.