• 제목/요약/키워드: Robust Design and Optimization

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CAD 기반 최적설계 시스템인 DS/FDM의 개발과 공학 구조물에 대한 적용 (Development of DS/FDM-a Robust CAD-based Optimal Design System and Its Application to Engineering Structures)

  • 한정삼;프랭크 웁하우스;김영렬;곽병만
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2000년도 춘계학술대회논문집A
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    • pp.720-724
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    • 2000
  • In this paper, we introduce a seamlessly integrated CAD-based design system (DS) for CAD modeling, engineering analysis, and optimal design which has been developed in CCED at KAIST, The key points of this integrating philosophy are to make full use of a parametric CAD program as the platform of integration and to adopt finite difference method for design sensitivity analysis in optimization process to get robustness and versatility. Design variables are directly selected by clicking CAD model parameters and all the analysis and design activities are menu-driven. This integrated program, named as DS/FDM, runs on Windows NT or Unix and FE analyses are performed at a remote Unix-workstation for multiple users. Application examples include shape optimal design of a belt clip that fits onto a portable electronic device and a bracket to show performance of DS/FDM with shell and tetra solid elements. This software is found efficient and effective fur shape design and size design of engineering structures.

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Simultaneous Optimization for Robust Design using Distance and Desirability Function

  • Kwon, Yong-Man
    • Communications for Statistical Applications and Methods
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    • 제8권3호
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    • pp.685-696
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    • 2001
  • Robust design is an approach to reducing performance variation of response values in products and processes. In the Taguchl parameter design, the product-array approach using orthogonal arrays is mainly used. However, it often requires an excessive number of experiments. An alternative approach, which is called the combined-array approach, was suggested by Welch et. al. (1990) and studied by others. In these studies, only single response variable was considered. We propose how to simultaneously optimize multiple responses when there are correlations among responses, and when we use the combined-array approach to assign control and noise factors. An example is illustrated to show the difference between the Taguchi's product-array approach and the combined-array approach.

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자동미분을 이용한 민감도기반 분리시스템동시최적화기법의 개선 (Improvement of Sensitivity Based Concurrent Subspace Optimization Using Automatic Differentiation)

  • 박창규;이종수
    • 대한기계학회논문집A
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    • 제25권2호
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    • pp.182-191
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    • 2001
  • The paper describes the improvement on concurrent subspace optimization(CSSO) via automatic differentiation. CSSO is an efficient strategy to coupled multidisciplinary design optimization(MDO), wherein the original design problem is non-hierarchically decomposed into a set of smaller, more tractable subspaces. Key elements in CSSO are consisted of global sensitivity equation, subspace optimization, optimum sensitivity analysis, and coordination optimization problem that require frequent use of 1st order derivatives to obtain design sensitivity information. The current version of CSSO adopts automatic differentiation scheme to provide a robust sensitivity solution. Automatic differentiation has numerical effectiveness over finite difference schemes tat require the perturbed finite step size in design variable. ADIFOR(Automatic Differentiation In FORtran) is employed to evaluate sensitivities in the present work. The use of exact function derivatives facilitates to enhance the numerical accuracy during the iterative design process. The paper discusses how much the automatic differentiation based approach contributes design performance, compared with traditional all-in-one(non-decomposed) and finite difference based approaches.

Design Optimization of Ball Grid Array Packaging by the Taguchi Method

  • Kim, Yeong-K.;Kim, Jae-chang;Choi, Joo-Ho
    • 마이크로전자및패키징학회지
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    • 제17권4호
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    • pp.67-72
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    • 2010
  • In this paper, a design optimization of ball grid array packaging geometry is studied based on the Taguchi method, which allowed robust design by considering the variance of the input parameters during the optimization process. Molding compound and substrate were modeled as viscoelastic, and finite element analyses were performed to calculate the strain energy densities of the eutectic solder balls. Six quality factors of the dimensions of the packaging geometry were chosen as control factors. After performing noise experiments to determine the dominant factors, main experiments were conducted to find the optimum packaging geometry. Then the strain energy densities between the original and optimized geometries were compared. It was found that the effects of the packaging geometry on the solder ball reliability were significant, and more than 40% of the strain energy density was reduced by the geometry optimization.

실험계획법에 기반한 브레이크 스퀼 노이즈 저감을 위한 강건 설계 (The DOE Based Robust Design to Reduce the Brake Squeal Noise)

  • 권성진;김문성;이봉현;이동원;배철용;김찬중
    • 한국자동차공학회논문집
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    • 제15권2호
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    • pp.126-134
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    • 2007
  • Although there has been substantial research on the squeal noise for the automotive brake system, robust design issues with respect to control factors equivalent to design variables in optimization, noise factors due to system uncertainties, and signal factors designed to accommodate a user-adjustable setting still need to be addressed. For the purpose, the robust design applied to the disk brake system has been investigated by DOE (Design of Experiments) based Taguchi analysis with dynamic characteristics. The specific goal of this methodology is to identify a design with linear signal-response relationship, and variability minimization. The finite element models of the disk brake assembly have been constructed, and the squeal noise problems have been solved by complex eigenvalue analysis. As the practical robust design to reduce the brake squeal noise, material properties of pad, disk, and backplate, thickness and geometry of pad are selected as control factors, material properties of pad and disk, and the contact stiffness have been considered as noise factors, and friction coefficient between pad and disk is chosen as a signal factor. Through the DOE based robust design, the signal-to-noise ratio and the sensitivity for each orthogonal array experiment have been analyzed. Also, it has been proved that the proposed robust design is effective and adequate to reduce the brake squeal noise.

CO2 emissions optimization of reinforced concrete ribbed slab by hybrid metaheuristic optimization algorithm (IDEACO)

  • Shima Bijari;Mojtaba Sheikhi Azqandi
    • Advances in Computational Design
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    • 제8권4호
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    • pp.295-307
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    • 2023
  • This paper presents an optimization of the reinforced concrete ribbed slab in terms of minimum CO2 emissions and an economic justification of the final optimal design. The design variables are six geometry variables including the slab thickness, the ribs spacing, the rib width at the lower and toper end, the depth of the rib and the bar diameter of the reinforcement, and the seventh variable defines the concrete strength. The objective function is considered to be the minimum amount of carbon dioxide gas (CO2) emission and at the same time, the optimal design is economical. Seven significant design constraints of American Concrete Institute's Standard were considered. A robust metaheuristic optimization method called improved dolphin echolocation and ant colony optimization (IDEACO) has been used to obtain the best possible answer. At optimal design, the three most important sources of CO2 emissions include concrete, steel reinforcement, and formwork that the contribution of them are 63.72, 32.17, and 4.11 percent respectively. Formwork, concrete, steel reinforcement, and CO2 are the four most important sources of cost with contributions of 67.56, 19.49, 12.44, and 0.51 percent respectively. Results obtained by IDEACO show that cost and CO2 emissions are closely related, so the presented method is a practical solution that was able to reduce the cost and CO2 emissions simultaneously.

Hankel-근사화를 이용한 $H^{\infty}$--최적설계 ($H^{\infty}$-Optimal Design Using Hankel-Approximation)

  • 이경준;윤한오;박홍배
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 1991년도 한국자동제어학술회의논문집(국내학술편); KOEX, Seoul; 22-24 Oct. 1991
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    • pp.34-39
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    • 1991
  • In this paper, we provide a treatment of the $H^{\infty}$-mixed sensitivity optimization approach to feedback system design. With compromising between the effect of a disturbance at the plant output and the effect of plant perturbations, we propose an algorithm to design robust controller. A $H^{\infty}$-optimization problem is to be equivalent to a Hankel-approximation, this enables the problem to be solved using state-space methods based on balanced realizations.s.

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동적 특성을 고려한 휴머노이드 펠비스의 구조최적설계 (Structural Optimization of the Pelvis in a Humanoid Considering Dynamic Characteristics)

  • 홍을표;유범재;김창환;박경진
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2007년도 춘계학술대회A
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    • pp.1344-1349
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    • 2007
  • Biped humanoids maintain their stability through precise controls during locomotion or operation. Dynamic forces are applied to the humanoid structure during locomotion or operation. If the humanoid has weakness from a structural viewpoint, these forces cause severe deformation or vibration of the structure, which can make the humanoid unstable. In this research, a design scenario is proposed to design a robust humanoid structure under the dynamic loads. The pelvis part is selected for design practice. Multibody dynamics is adopted to calculate the dynamic loads and a structural optimization technique is employed to design the pelvis structures. Since it is extremely difficult directly consider the dynamic loads in the optimization process, equivalent static loads are evaluated from the dynamic loads and the design result are discussed.

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Triangular units based method for simultaneous optimizations of planar trusses

  • Mortazavi, Ali;Togan, Vedat
    • Advances in Computational Design
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    • 제2권3호
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    • pp.195-210
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    • 2017
  • Simultaneous optimization of trusses which concurrently takes into account design variables related to the size, shape and topology of the structure is recognized as highly complex optimization problems. In this class of optimization problems, it is possible to encounter several unstable mechanisms throughout the solution process. However, to obtain a feasible solution, these unstable mechanisms somehow should be rejected from the set of candidate solutions. This study proposes triangular unit based method (TUBM) instead of ground structure method, which is conventionally used in the topology optimization, to decrease the complexity of search space of simultaneous optimization of the planar truss structures. TUBM considers stability of the triangular units for 2 dimensional truss systems. In addition, integrated particle swarm optimizer (iPSO) strengthened with robust technique so called improved fly-back mechanism is employed as the optimizer tool to obtain the solution for these class of problems. The results obtained in this study show the applicability and efficiency of the TUBM combined with iPSO for the simultaneous optimization of planar truss structures.

삼각 패치 알고리듬을 이용한 복합 재료 구조물의 전체 최적화 (Global Optimization of Composite Structures Using Triangular Patch Algorithm)

  • 오승환;이병채
    • 대한기계학회논문집A
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    • 제25권4호
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    • pp.671-684
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    • 2001
  • Several design problems of composite structures are studied via a global optimizer based on attraction regions. MSC/NASTRAN is adopted for static and eigenvalue analysis. The method of modified feasible direction in DOT is used for local optimization. Through the review of global optimization algorithms, the triangular patch algorithm is selected because the algorithm is known to be efficient, robust and powerful for general nonlinear optimization problems. For general applicability, various mechanical properties are considered as design objectives; strain energy, eigenvalue, weight, displacement, and buckling load. In all cases considered, the triangular patch algorithm results in a lot of optimum points and useful design patterns, that are not easy by local algorithms or conventional global algorithms can be determined.