• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 1999.10a
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• pp.519-524
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• 1999

To manufacture alumina products, sintering and grinding process are needed. In Al2O3 grinding, macro/micro surface fracture and cracks are easily occurred on the ground surface because of its high brittleness. In view point of fatigue fracture, surface profile produced by grinding is considered as notches. Therefore, it was reasonable that magnitudes and shapes of surface profiles effects on fatigue strength and life. Particularly, surface finish of Al2O3 which have high hardness and brittleness have an effect on fatigue strength. In this paper, some experiments are carried out to examine influence of grinding conditions to magnitude and shape of surface profile as well as the relationships of Ra, Rmax, Rmax/Ra, and Ku. Through the experimental results, It is found that Ra and Rmax was affected by grinding conditions, but Rmax/Ra and Ku was not. There are linear relations between Ra and Rmax, and between Rmax/Ra and Ku.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1994.10a
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• pp.273-278
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• 1994

The surface finishing systems using the micro abrasive film were designed and manufactured to make the mirror surface of the cylindrical workpiece. An experimental study of surface finishing was carried out to investigate the performance of mirror surface finishing system. The surface roughness of stainless steel was about Rmax 0.2~0.25 .mu.m, Ra 0.02~0.04 .mu.m in abrasive grain size 12, 9 .mu.m. the surface roughness of chrome coated workpiece was about Rmax 0.07~ 0.11 .mu. m, Ra 0.01 in abrasive grain size 3 .mu. m. Also, to measure the mirror finishing time by mirror surface finishing system, the experiment was carried out on the chrome coated and ground roller of diameter 76mm and length 650mm. The finishing time and surface roughness were 40min and Rmax 0.1~0.13 .mu.m, Ra 0.01 .mu.m.

• Transactions of the Korean Society of Machine Tool Engineers
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• v.15 no.1
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• pp.82-87
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• 2006

The cutting tests of aluminum alloy with heat treatmented various hardnesses after rheo-fonning were carried out using CNC milling machine. The surface roughness(Ra, Rmax) of cut surface and cutting forces are measured at various cutting conditions such as low spindle speed, feed speed and hardness. In the CNC end-milling, the surface roughness increases as feed speed increases and decreases as spindle speed increases. However, the bulit-up edge has occurred on in case of low hardness and low feed speed. In experimental conditions, as the hardness of aluminum alloy increases, the surface roughness(Ra, Rmax) decreases

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2003.06a
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• pp.1873-1876
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• 2003

Magneto-rheological polishing is a new technology used in precision polishing. It utilizes magneto-rheological fluid. nonmagnetic polishing abrasive, aqueous carrier fluids in magnetic field to remove material from a part surface. Silicon micro channel as work piece is fixed in the slurry which is made of MR fluid and CeO$_2$(10 vol%) abrasive particles. And permanent magnet rotate in the slurry to transfers magnetic force to abrasive particles by increasing yield strength of MR fluid. so, the obtained bottom surface roughness of micro channel by experiment reduced to Ra 0.010 $\mu\textrm{m}$ Rmax 0.103 $\mu\textrm{m}$ and finwall surface roughness of micro channel reduced to Ra 0.018 $\mu\textrm{m}$ Rmax 0.468 $\mu\textrm{m}$. At optimum conditions of variables, the workpiece as silicon micro channel have about 24 times smaller surface roughness than before polishing.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2004.10a
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• pp.34-39
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• 2004

The cutting tests of aluminum alloy for various hardnesses were carried out using CNC milling machine. The surface roughness{Ra, Rmax) of cut surface and cutting forces are measured at various cutting conditions such as spindle speed, feed speed and hardness. In the CNC end-milling, the surface roughness increases as feed speed increases and decreases as spindle speed increases. However, the bulit-up edge has occurred on in case of low hardness and low feed speed. In experimental conditions, as the hardness of aluminum alloy increases, the surface roughness(Ra, Rmax) decreases

• Journal of Dental Rehabilitation and Applied Science
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• v.18 no.3
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• pp.179-184
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• 2002

To compare surface roughness in various porcelains and know effects of condensation, We used Ceramco dentin porcelain, Creation dentin porcelain, Creation margin porcelain, Vintage margin porcelain, Vintage dentin porcelain, and Vita dentin porcelain, and built up the powders with condensation or not, and then fired according to the instructions with porcelain furnace( Dekema, Germany ). We polished the samples step by step using the porcelain adjustment kit( Shofu Inc., Japan ), and then measured, compared and analysed Ra, Rz, and Rmax with Surftest SV-400( Mitutoyo Co., Japan ). 1. With condensation, roughness is significantly increased in Ceramco dentin porcelain (p<0.05) and decreased in Vita dentin porcelain(p<0.05). 2. In Ra, Vita dentin porcelain is significantly the roughest and Creation margin porcelain is rougher than others in no condensation, (p<0.05), and there is no difference under condensation. 3. In Rz, Vita dentin porcelain is significantly the roughest and Creation margin porcelain is rougher than others in no condensation, and Creation margin porcelain is significantly the roughest and Creation dentin porcelain is rougher than others under condensation(p<0.05). 4. In Rmax, Vintage dentin porcelain is significantly the roughest and Creation margin porcelain is rougher than others in no condensation, and Creation margin porcelain is significantly the roughest than others under condensation(p<0.05).

• Journal of the Korea Academia-Industrial cooperation Society
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• v.13 no.2
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• pp.471-477
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• 2012

SCM420 steel tempered after performing gear hove PACVD carbide coating on the surface after the cutting surface hardness was high. Difficult-to-cut, without coating is classified as mild as large, including materials like mild, high strength that improves tool life and productivity have limited availability. Drive to improve it in the TiCN-coated carbide call for war to the finish coating on cutting a hob skiving good workability, tool wear less, 2.5-fold increase in tool life results were obtained. Experiments using CNC Skiving hobbing machine with wet cutting conditions, cutting speed and feed rate to apply a variety of the tool wear and surface roughness data were obtained. Results from condition 2 (V = 200m/min F = 0.7mm/rev) cutting speed feed mark the cutting surface microstructure and surface roughness Rmax $4.7{\mu}m$(Ra $1.19{\mu}m$) of the data was obtained.

• The Journal of Korean Academy of Prosthodontics
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• v.36 no.3
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• pp.506-513
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• 1998

This study was designed to compare the smoothness by glazing method with that by polishing method after 48 specimens of Ceramco II block, one of porcelain materials used for PFM, were baked according to the manufacturer's directions. The specimens were roughened with new green stone at 15,000rpm for 30 seconds and sandblasted with $25{\mu}$aluminum oxide for 15 seconds. They were divided into 4 groups at random, and 4 groups were prepared as follows : Group I : specimens were autoglazed and overpolished with polishing system. Group II : specimens were polished with only polishing system. Group III : specimens were glazed after adding glazing liquid, vitachrom 'L'-fluid (vita zahnfabrik co. Germany) to the rough surface Group V : specimens were just autoglazed Using the surface roughness tester, Ra, Rmax. and Rz were estimated 5 times per specimen, and recording process of mean value was repeated 3 times. The results were as follows : 1. The Ra of group I and group II was lower than group III and group IV (p<001). 2. There was lower value of Rz in group I and group II than group III and group IV (p<001). 3. The Rmax of group I (overpolished with polishing system after autoglazing) and group II (polished with only polishing system) was lower than group III (glazed after adding glazing liquid) and group IV (autoglazed) (p<001). 4. There was not a statistically significant difference between group I and II and between group III and IV (p>001). 5. The roughness was increase in order of group I, II, III, IV in SEM

• Journal of the Korean Society for Precision Engineering
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• v.14 no.10
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• pp.68-74
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• 1997

The surface finishing system using the micro abrasive film was designed and manufactured to make the mirror surface of the cylindrical workpices. An experimental study of srface finishing was carried out to investigate the performance of mirror surface finishing system. The surface roughness value of stainless steel was about 0.2 .approx. 0.25 .mu. m Rmax, 0.02 .approx. 0.04 .mu. m Ra, using abrasive grain size of 12, 9 .mu. m. The surface roughness value of chrome coated workpiece was about 0.07 .approx. 0.11 .mu. m Ra using abrasive grain size 3 .mu. m. In the same condition, the chrome coated workpiece has obtained better surface roughness charateristics than the one of stainless steel.

• Journal of the Korean Society for Precision Engineering
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• v.7 no.3
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• pp.37-47
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• 1990

In accordance with the high precision of mechanical elements, it has been required to high precision in surface roughness measurement and, therefore, stylus tip radius is manufa- ctured less than 2 .mu. m through ion sputter machining. In this experiment, by suing ion sputter machined stylus pf fine tip, radius and lapping machined stylus, surface roughness of standard specimens, silicon wafer were measured and then Rmax, Ra, RMS value were investi- gatedaccording to the variation of tip radius of stylus. As a result, measuring error due to the variation of stylus tip radius in surface roughness measurement was decreased by using ion sputter machined stylus and also the measuring accuracy was improved. And the measuring variation of Ra, RMS calculated from correlation coefficient lager than 0.9 on the wave of short period and amplitude using ion sputter machined stylus of fine tip radius.